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IAC Assessment: AM0406
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IAC Assessment: AM0406
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Polyethylene containers
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 84,000
Annual Production 12,500,000 Pieces
Production Hrs. Annual 6,024
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $139,410 3,474,400 kWh $0.04
Electricity Demand $63,414 7,780 kW-months/year $8.15
Electricity Fees $3,322 - $ -
Natural Gas $26,140 4,120 MMBtu $6.34
TOTAL ENERGY COSTS $232,286
RECOMMENDED SAVINGS* $9,465 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,465
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,400
Cost:
$1,600
- - - - $3,400 540 - - - - -
-
kWh
-
-
kW-months/year
$3,400
540
MMBtu
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,975
Cost:
$2,250
$1,230 29,900 $745 60 - - - - - - $1,230
29,900
kWh
$745
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,460
Cost:
$200
$1,460 36,100 - - - - - - - - $1,460
36,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 3.7131 USE A RAG RECYCLE SERVICE Savings:
$830
Cost:
-
- - - - - - - - $830 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$830
-
$
05: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$830
Cost:
-
- - - - - - - - $830 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$830
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$520
Cost:
$320
$80 1,960 $35 3 - - $405 - - - $80
1,960
kWh
$35
3
kW-months/year
-
-
MMBtu
$405
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$450
Cost:
$1,035
$450 10,930 - - - - - - - - $450
10,930
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$9,465
Cost:
$5,405
$3,220 78,890 $780 63 $3,400 540 $405 - $1,660 - $3,220
78,890
kWh
$780
63
kW-months/year
$3,400
540
MMBtu
$405
-
$
$1,660
-
$
TOTAL IMPLEMENTED Savings:
$9,465
Cost:
$5,405
$3,220 78,890 $780 63 $3,400 540 $405 - $1,660 - $3,220
78,890
kWh
$780
63
kW-months/year
$3,400
540
MMBtu
$405
-
$
$1,660
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost