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IAC Assessment: AM0408
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IAC Assessment: AM0408
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Plastic lined pipe and fittings
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 97
Plant Area (Sq.Ft.) 110,000
Annual Production 2,500 Thousand Feet
Production Hrs. Annual 2,788
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $247,800 3,776,680 kWh $0.07
Electricity Demand $84,624 13,716 kW-months/year $6.17
Natural Gas $105,370 10,246 MMBtu $10.28
TOTAL ENERGY COSTS $437,794
RECOMMENDED SAVINGS* $25,586 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,628
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,860
Cost:
$2,090
$5,980 103,100 $1,880 246 - - - - $5,980
103,100
kWh
$1,880
246
kW-months/year
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,145
Cost:
$40
$3,175 54,760 $970 127 - - - - $3,175
54,760
kWh
$970
127
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,370
Cost:
$400
$3,370 58,100 - - - - - - $3,370
58,100
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,290
Cost:
$4,300
$3,290 56,700 - - - - - - $3,290
56,700
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,965
Cost:
-
$2,820 48,600 $145 19 - - - - $2,820
48,600
kWh
$145
19
kW-months/year
-
-
$
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,300
Cost:
$1,335
$2,300 41,300 - - - - - - $2,300
41,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
07: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$788
Cost:
-
- - - - $788 - - - -
-
kWh
-
-
kW-months/year
$788
-
$
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$500
Cost:
$600
$500 8,500 - - - - - - $500
8,500
kWh
-
-
kW-months/year
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$368
Cost:
$145
$55 980 $8 1 - - $305 - $55
980
kWh
$8
1
kW-months/year
-
-
$
$305
-
$
TOTAL RECOMMENDED Savings:
$25,586
Cost:
$8,910
$21,490 372,040 $3,003 393 $788 - $305 - $21,490
372,040
kWh
$3,003
393
kW-months/year
$788
-
$
$305
-
$
TOTAL IMPLEMENTED Savings:
$19,628
Cost:
$3,130
$15,845 273,060 $2,995 392 $788 - - - $15,845
273,060
kWh
$2,995
392
kW-months/year
$788
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost