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IAC Assessment: AM0409
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IAC Assessment: AM0409
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Abrasive blasting and recovery equipment
NAICS n/a
SIC 3559 - Special Industry Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 56
Plant Area (Sq.Ft.) 85,000
Annual Production 4,200 Pieces
Production Hrs. Annual 2,068
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,809 1,025,856 kWh $0.07
Electricity Demand $19,725 6,483 kW-months/year $3.04
TOTAL ENERGY COSTS $93,534
RECOMMENDED SAVINGS* $25,853 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,493
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,660
Cost:
$15,375
- - $10,660 1,945 - - - - - - -
-
kWh
$10,660
1,945
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$5,870
Cost:
$12,210
$5,870 83,700 - - - - - - - - $5,870
83,700
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,120
Cost:
$6,440
$1,630 23,320 $490 90 - - - - - - $1,630
23,320
kWh
$490
90
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$1,850
Cost:
-
- - - - $1,850 1,000 - - - - -
-
kWh
-
-
kW-months/year
$1,850
1,000
lb
-
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,600
Cost:
$800
$1,600 22,800 - - - - - - - - $1,600
22,800
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,140
Cost:
-
$1,140 16,300 - - - - - - - - $1,140
16,300
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$840
Cost:
$170
$840 12,000 - - - - - - - - $840
12,000
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$800
Cost:
$300
$140 2,000 $15 3 - - $645 - - - $140
2,000
kWh
$15
3
kW-months/year
-
-
lb
$645
-
$
-
-
$
09: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$720
Cost:
-
- - - - - - - - $720 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$720
-
$
10: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$253
Cost:
-
- - - - - - $253 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$253
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$25,853
Cost:
$35,295
$11,220 160,120 $11,165 2,038 $1,850 1,000 $898 - $720 - $11,220
160,120
kWh
$11,165
2,038
kW-months/year
$1,850
1,000
lb
$898
-
$
$720
-
$
TOTAL IMPLEMENTED Savings:
$23,493
Cost:
$34,825
$10,240 146,120 $11,150 2,035 $1,850 1,000 $253 - - - $10,240
146,120
kWh
$11,150
2,035
kW-months/year
$1,850
1,000
lb
$253
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost