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IAC Assessment: AM0416
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IAC Assessment: AM0416
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Heat exchangers
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 110,000
Annual Production 850 Pieces
Production Hrs. Annual 3,012
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $355,220 3,638,652 kWh $0.10
Natural Gas $26,090 1,761 MMBtu $14.82
TOTAL ENERGY COSTS $381,310
RECOMMENDED SAVINGS* $73,715 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,715
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$64,320
Cost:
$61,000
- - - - $64,320 - - - -
-
kWh
-
-
kW-months/year
$64,320
-
$
-
-
$
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,340
Cost:
-
- - - - $2,340 - - - -
-
kWh
-
-
kW-months/year
$2,340
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,960
Cost:
$400
$1,960 28,800 - - - - - - $1,960
28,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,810
Cost:
$210
$1,810 26,800 - - - - - - $1,810
26,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,550
Cost:
$1,000
$880 13,000 $670 52 - - - - $880
13,000
kWh
$670
52
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$860
Cost:
$410
$250 3,640 $195 15 $415 - - - $250
3,640
kWh
$195
15
kW-months/year
$415
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$565
Cost:
$250
$565 8,300 - - - - - - $565
8,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$310
Cost:
-
- - - - - - $310 - -
-
kWh
-
-
kW-months/year
-
-
$
$310
-
$
TOTAL RECOMMENDED Savings:
$73,715
Cost:
$63,270
$5,465 80,540 $865 67 $67,075 - $310 - $5,465
80,540
kWh
$865
67
kW-months/year
$67,075
-
$
$310
-
$
TOTAL IMPLEMENTED Savings:
$73,715
Cost:
$63,270
$5,465 80,540 $865 67 $67,075 - $310 - $5,465
80,540
kWh
$865
67
kW-months/year
$67,075
-
$
$310
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes