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IAC Assessment: AM0416
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IAC Assessment: AM0416
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Heat exchangers
NAICS n/a
SIC 3444 - Sheet Metalwork
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 110,000
Annual Production 850 Pieces
Production Hrs. Annual 3,012
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $355,220 3,638,652 kWh $0.10
Natural Gas $26,090 1,761 MMBtu $14.82
TOTAL ENERGY COSTS $381,310
RECOMMENDED SAVINGS* $73,715 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,715
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ $ $ $
01: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$64,320
Cost:
$61,000
- - - - $64,320 - - - -
-
kWh
-
-
kW-months/year
$64,320
-
$
-
-
$
02: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$2,340
Cost:
-
- - - - $2,340 - - - -
-
kWh
-
-
kW-months/year
$2,340
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,960
Cost:
$400
$1,960 28,800 - - - - - - $1,960
28,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,810
Cost:
$210
$1,810 26,800 - - - - - - $1,810
26,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,550
Cost:
$1,000
$880 13,000 $670 52 - - - - $880
13,000
kWh
$670
52
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$860
Cost:
$410
$250 3,640 $195 15 $415 - - - $250
3,640
kWh
$195
15
kW-months/year
$415
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$565
Cost:
$250
$565 8,300 - - - - - - $565
8,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$310
Cost:
-
- - - - - - $310 - -
-
kWh
-
-
kW-months/year
-
-
$
$310
-
$
TOTAL RECOMMENDED Savings:
$73,715
Cost:
$63,270
$5,465 80,540 $865 67 $67,075 - $310 - $5,465
80,540
kWh
$865
67
kW-months/year
$67,075
-
$
$310
-
$
TOTAL IMPLEMENTED Savings:
$73,715
Cost:
$63,270
$5,465 80,540 $865 67 $67,075 - $310 - $5,465
80,540
kWh
$865
67
kW-months/year
$67,075
-
$
$310
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Electricity Usage Electricity Demand Personnel Changes Administrative Changes