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IAC Assessment: AM0417
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IAC Assessment: AM0417
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Corrugated Boxes
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 175,000
Annual Production 660,000 Thousand Feet
Production Hrs. Annual 6,096
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $291,780 4,713,427 kWh $0.06
Electricity Demand $82,952 13,230 kW-months/year $6.27
Natural Gas $201,584 33,596 MMBtu $6.00
TOTAL ENERGY COSTS $576,316
RECOMMENDED SAVINGS* $199,860 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $199,480
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$120,900
Cost:
$8,000
- - - - - - - - $120,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$120,900
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$32,450
Cost:
$24,980
- - $32,450 2,636 - - - - - - -
-
kWh
$32,450
2,636
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$32,210
Cost:
$4,900
- - - - $32,210 5,137 - - - - -
-
kWh
-
-
kW-months/year
$32,210
5,137
MMBtu
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,230
Cost:
$1,330
- - - - $7,230 1,170 - - - - -
-
kWh
-
-
kW-months/year
$7,230
1,170
MMBtu
-
-
$
-
-
$
05: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$3,480
Cost:
$450
- - - - $3,480 563 - - - - -
-
kWh
-
-
kW-months/year
$3,480
563
MMBtu
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,670
Cost:
$880
$1,670 38,830 - - - - - - - - $1,670
38,830
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,100
Cost:
$780
$315 7,320 $120 10 - - $665 - - - $315
7,320
kWh
$120
10
kW-months/year
-
-
MMBtu
$665
-
$
-
-
$
08: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$440
Cost:
-
$440 10,230 - - - - - - - - $440
10,230
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$380
Cost:
-
$330 7,630 $50 4 - - - - - - $330
7,630
kWh
$50
4
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$199,860
Cost:
$41,320
$2,755 64,010 $32,620 2,650 $42,920 6,870 $665 - $120,900 - $2,755
64,010
kWh
$32,620
2,650
kW-months/year
$42,920
6,870
MMBtu
$665
-
$
$120,900
-
$
TOTAL IMPLEMENTED Savings:
$199,480
Cost:
$41,320
$2,425 56,380 $32,570 2,646 $42,920 6,870 $665 - $120,900 - $2,425
56,380
kWh
$32,570
2,646
kW-months/year
$42,920
6,870
MMBtu
$665
-
$
$120,900
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost