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IAC Assessment: AM0418
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IAC Assessment: AM0418
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Rubber gaskets, packing, sealing devices
NAICS n/a
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 88
Plant Area (Sq.Ft.) 43,400
Annual Production 2,000,000 Pounds
Production Hrs. Annual 5,952
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $201,514 5,028,232 kWh $0.04
Electricity Demand $77,345 12,641 kW-months/year $6.12
Electricity Fees $5,529 - $ -
Natural Gas $297,512 44,140 MMBtu $6.74
TOTAL ENERGY COSTS $581,900
RECOMMENDED SAVINGS* $75,558 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $67,258
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ MMBtu $ $ $ $ $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$33,700
Cost:
$4,735
- - $33,700 5,160 - - - - - - -
-
kWh
$33,700
5,160
MMBtu
-
-
$
-
-
$
-
-
$
02: 4.445 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$20,000
Cost:
$6,000
- - - - $20,000 - - - - - -
-
kWh
-
-
MMBtu
$20,000
-
$
-
-
$
-
-
$
03: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$9,500
Cost:
$200
- - $9,500 1,460 - - - - - - -
-
kWh
$9,500
1,460
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2514 COVER OPEN TANKS Savings:
$3,000
Cost:
-
- - - - - - - - $3,000 - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
$3,000
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,400
Cost:
$930
$300 6,000 - - $2,100 - - - - - $300
6,000
kWh
-
-
MMBtu
$2,100
-
$
-
-
$
-
-
$
06: 2.5122 REPLACE HIGH RESISTANCE DUCTS, PIPES, AND FITTINGS Savings:
$1,650
Cost:
$1,080
$1,650 33,000 - - - - - - - - $1,650
33,000
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,600
Cost:
$480
- - $1,600 240 - - - - - - -
-
kWh
$1,600
240
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,400
Cost:
$140
$1,400 28,600 - - - - - - - - $1,400
28,600
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,300
Cost:
$310
- - $1,300 200 - - - - - - -
-
kWh
$1,300
200
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$1,008
Cost:
-
- - - - - - $1,008 - - - -
-
kWh
-
-
MMBtu
-
-
$
$1,008
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$75,558
Cost:
$13,875
$3,350 67,600 $46,100 7,060 $22,100 - $1,008 - $3,000 - $3,350
67,600
kWh
$46,100
7,060
MMBtu
$22,100
-
$
$1,008
-
$
$3,000
-
$
TOTAL IMPLEMENTED Savings:
$67,258
Cost:
$12,155
$3,050 61,600 $43,200 6,620 $20,000 - $1,008 - - - $3,050
61,600
kWh
$43,200
6,620
MMBtu
$20,000
-
$
$1,008
-
$
-
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost