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IAC Assessment: AM0419
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IAC Assessment: AM0419
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product PVC pipe
NAICS n/a
SIC 3084 - Plastics Pipe
Sales $50,000,000-$100,000,000
# of Employees 45
Plant Area (Sq.Ft.) 95,000
Annual Production 78,000,000 Pounds
Production Hrs. Annual 8,496
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $749,143 15,886,530 kWh $0.05
Electricity Demand $198,489 26,397 kW-months/year $7.52
Electricity Fees $220 - $ -
TOTAL ENERGY COSTS $947,852
RECOMMENDED SAVINGS* $219,161 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,301
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Personnel Changes One-time Revenue or Avoided Cost Primary Product
$ kWh $ kW-months/year $ $ $ $ $ $
01: 4.6310 INSTALL AN UNINTERUPTABLE POWER SUPPLY Savings:
$180,000
Cost:
$700,000
- - - - - - - - $180,000 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$180,000
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$14,460
Cost:
$1,470
$14,460 353,900 - - - - - - - - $14,460
353,900
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,250
Cost:
$2,000
$9,250 225,800 - - - - - - - - $9,250
225,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$6,140
Cost:
$1,140
$4,050 98,900 $2,090 158 - - - - - - $4,050
98,900
kWh
$2,090
158
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,970
Cost:
$3,000
$3,970 96,700 - - - - - - - - $3,970
96,700
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,415
Cost:
-
$2,350 57,418 $1,065 81 - - - - - - $2,350
57,418
kWh
$1,065
81
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$555
Cost:
$200
$265 6,460 $290 22 - - - - - - $265
6,460
kWh
$290
22
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$490
Cost:
-
- - - - - - $490 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$490
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$475
Cost:
-
$475 11,500 - - - - - - - - $475
11,500
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$406
Cost:
$540
$55 1,370 $25 2 $326 - - - - - $55
1,370
kWh
$25
2
kW-months/year
$326
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$219,161
Cost:
$708,350
$34,875 852,048 $3,470 263 $326 - $490 - $180,000 - $34,875
852,048
kWh
$3,470
263
kW-months/year
$326
-
$
$490
-
$
$180,000
-
$
TOTAL IMPLEMENTED Savings:
$31,301
Cost:
$5,350
$28,080 686,430 $2,405 182 $326 - $490 - - - $28,080
686,430
kWh
$2,405
182
kW-months/year
$326
-
$
$490
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes One-time Revenue or Avoided Cost Primary Product Electricity Usage Electricity Demand Personnel Changes One-time Revenue or Avoided Cost Primary Product