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IAC Assessment: AM0420
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IAC Assessment: AM0420
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Styrene-butadiene synthetic rubber
NAICS n/a
SIC 2822 - Synthetic Rubber
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 2,835,000
Annual Production 500,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,372,461 86,332,000 kWh $0.04
Natural Gas $2,727,378 633,000 MMBtu $4.31
Other Energy $4,279,731 813,000 MMBtu $5.26
TOTAL ENERGY COSTS $10,379,570
RECOMMENDED SAVINGS* $836,200 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,000
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Gaseous Waste Personnel Changes Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Gaseous Waste Personnel Changes Administrative Changes
$ kWh $ MMBtu $ lb $ lb $ $ $ $
01: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS Savings:
$656,000
Cost:
$3,400,000
$(-571,000) (-28,100,000) $942,000 294,838 - - $285,000 35,016,300 - - - - $(-571,000)
(-28,100,000)
kWh
$942,000
294,838
MMBtu
-
-
lb
$285,000
35,016,300
lb
-
-
$
-
-
$
02: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$58,000
Cost:
$52,000
- - - - - - - - $58,000 - - - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
lb
$58,000
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$58,000
Cost:
-
$58,000 2,920,000 - - - - - - - - - - $58,000
2,920,000
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
04: 4.1310 MODIFY PROCESS TO REDUCE MATERIAL USE/COST Savings:
$49,000
Cost:
-
- - - - $49,000 - - - - - - - -
-
kWh
-
-
MMBtu
$49,000
-
lb
-
-
lb
-
-
$
-
-
$
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$4,200
Cost:
-
$4,200 212,000 - - - - - - - - - - $4,200
212,000
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
06: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$3,300
Cost:
$900
$3,300 1,210,000 - - - - - - - - - - $3,300
1,210,000
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
07: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$3,000
Cost:
$1,800
$3,000 153,000 - - - - - - - - - - $3,000
153,000
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
08: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$2,500
Cost:
$150
- - $2,500 782 - - - - - - - - -
-
kWh
$2,500
782
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
09: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,500
Cost:
$2,300
$1,500 73,600 - - - - - - - - - - $1,500
73,600
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
-
-
$
10: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$700
Cost:
-
- - - - - - - - - - $700 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
$700
-
$
TOTAL RECOMMENDED Savings:
$836,200
Cost:
$3,457,150
$(-501,000) (-23,531,400) $944,500 295,620 $49,000 - $285,000 35,016,300 $58,000 - $700 - $(-501,000)
(-23,531,400)
kWh
$944,500
295,620
MMBtu
$49,000
-
lb
$285,000
35,016,300
lb
$58,000
-
$
$700
-
$
TOTAL IMPLEMENTED Savings:
$66,000
Cost:
$3,350
$62,800 4,203,600 $2,500 782 - - - - - - $700 - $62,800
4,203,600
kWh
$2,500
782
MMBtu
-
-
lb
-
-
lb
-
-
$
$700
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ lb $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Gaseous Waste Personnel Changes Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Gaseous Waste Personnel Changes Administrative Changes