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IAC Assessment: AM0422
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IAC Assessment: AM0422
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IAC Center Texas A&M, College Station
Assessment Year 2002
Principal Product Machinery noise control equipment
NAICS n/a
SIC 3569 - General Industrial Machinery, Nec
Sales $10,000,000-$50,000,000
# of Employees 100
Plant Area (Sq.Ft.) 23,000
Annual Production 12,000 Tons
Production Hrs. Annual 1,990
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $46,548 560,256 kWh $0.08
Electricity Demand $6,975 2,370 kW-months/year $2.94
Electricity Fees $592 - $ -
TOTAL ENERGY COSTS $54,115
RECOMMENDED SAVINGS* $64,760 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $17,035
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 4.446 AUTOMATE FINISHING PROCESS Savings:
$47,350
Cost:
$110,240
- - $1,250 205 $46,100 - - - - - -
-
kWh
$1,250
205
kW-months/year
$46,100
-
$
-
-
$
-
-
$
02: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$13,580
Cost:
$5,270
- - - - $1,520 - - - $12,060 - -
-
kWh
-
-
kW-months/year
$1,520
-
$
-
-
$
$12,060
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,545
Cost:
$30
$970 14,200 $575 94 - - - - - - $970
14,200
kWh
$575
94
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$780
Cost:
$50
$590 8,600 $190 31 - - - - - - $590
8,600
kWh
$190
31
kW-months/year
-
-
$
-
-
$
-
-
$
05: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$645
Cost:
-
- - - - - - $645 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$645
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$375
Cost:
$840
- - $375 61 - - - - - - -
-
kWh
$375
61
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$345
Cost:
$310
$160 2,330 $20 3 $165 - - - - - $160
2,330
kWh
$20
3
kW-months/year
$165
-
$
-
-
$
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$140
Cost:
$50
$140 2,080 - - - - - - - - $140
2,080
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$64,760
Cost:
$116,790
$1,860 27,210 $2,410 394 $47,785 - $645 - $12,060 - $1,860
27,210
kWh
$2,410
394
kW-months/year
$47,785
-
$
$645
-
$
$12,060
-
$
TOTAL IMPLEMENTED Savings:
$17,035
Cost:
$5,710
$1,860 27,210 $785 128 $1,685 - $645 - $12,060 - $1,860
27,210
kWh
$785
128
kW-months/year
$1,685
-
$
$645
-
$
$12,060
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes Ancillary Material Cost