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IAC Assessment: AM0430
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IAC Assessment: AM0430
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Electronic and hydraulic drilling rig instruments, pressure gauges, weig
NAICS 334513 - Instruments and Related Products Manufacturing for Measuring, Displaying, and Controlling Industrial
SIC 3823 - Process Control Instruments
Sales $100,000,000-$500,000,000
# of Employees 350
Plant Area (Sq.Ft.) 230,000
Annual Production 5,590 Pieces
Production Hrs. Annual 5,392
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $285,344 4,978,000 kWh $0.06
Electricity Demand $41,870 12,883 kW-months/year $3.25
Natural Gas $20,400 2,190 MMBtu $9.32
TOTAL ENERGY COSTS $347,614
RECOMMENDED SAVINGS* $66,455 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,965
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes
$ kWh $ kW-months/year $ gal $ lb $ $
01: 3.8131 USE WATER-BASED ADHESIVES Savings:
$51,560
Cost:
$10,000
- - - - $51,560 360 - - - - -
-
kWh
-
-
kW-months/year
$51,560
360
gal
-
-
lb
-
-
$
02: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$4,620
Cost:
$340
- - - - $4,620 615 - - - - -
-
kWh
-
-
kW-months/year
$4,620
615
gal
-
-
lb
-
-
$
03: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$3,770
Cost:
$9,000
- - - - - - - - $3,770 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$3,770
-
$
04: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$2,840
Cost:
$700
- - - - - - $2,840 10,500 - - -
-
kWh
-
-
kW-months/year
-
-
gal
$2,840
10,500
lb
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,300
Cost:
-
$1,300 24,000 - - - - - - - - $1,300
24,000
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$850
Cost:
$77
$700 12,900 $150 47 - - - - - - $700
12,900
kWh
$150
47
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$795
Cost:
-
- - - - - - $795 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$795
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$280
Cost:
$90
$250 4,600 $30 10 - - - - - - $250
4,600
kWh
$30
10
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$260
Cost:
$630
$260 4,800 $35 11 - - - - $(-35) - $260
4,800
kWh
$35
11
kW-months/year
-
-
gal
-
-
lb
$(-35)
-
$
10: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$180
Cost:
-
$180 3,400 - - - - - - - - $180
3,400
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
-
-
$
TOTAL RECOMMENDED Savings:
$66,455
Cost:
$20,837
$2,690 49,700 $215 68 $56,180 975 $3,635 10,500 $3,735 - $2,690
49,700
kWh
$215
68
kW-months/year
$56,180
975
gal
$3,635
10,500
lb
$3,735
-
$
TOTAL IMPLEMENTED Savings:
$5,965
Cost:
$777
$2,180 40,300 $150 47 - - $3,635 10,500 - - $2,180
40,300
kWh
$150
47
kW-months/year
-
-
gal
$3,635
10,500
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Electricity Usage Electricity Demand Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes