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IAC Assessment: AM0433
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IAC Assessment: AM0433
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Polypropylene film
NAICS 326113 - Unlaminated Plastics Film and Sheet (except Packaging) Manufacturing
SIC 3081 - Unsupported Plastics Film & Sheet
Sales $10,000,000-$50,000,000
# of Employees 170
Plant Area (Sq.Ft.) 200,000
Annual Production 30,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,046,752 41,488,245 kWh $0.03
Electricity Demand $139,420 22,236 kW-months/year $6.27
Natural Gas $249,867 59,338 MMBtu $4.21
TOTAL ENERGY COSTS $1,436,039
RECOMMENDED SAVINGS* $249,790 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $87,230
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes
$ kWh $ MMBtu $ $ $ $
01: 4.7110 INITIATE A TOTAL QUALITY MANAGEMENT PROGRAM Savings:
$100,000
Cost:
-
- - - - - - $100,000 - -
-
kWh
-
-
MMBtu
-
-
$
$100,000
-
$
02: 2.1232 KEEP BOILER TUBES CLEAN Savings:
$83,000
Cost:
$1,500
- - $83,000 19,800 - - - - -
-
kWh
$83,000
19,800
MMBtu
-
-
$
-
-
$
03: 4.6250 DEVELOP STANDARD OPERATING PROCEDURES Savings:
$61,000
Cost:
-
- - - - $61,000 - - - -
-
kWh
-
-
MMBtu
$61,000
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,100
Cost:
$200
$4,100 98,000 - - - - - - $4,100
98,000
kWh
-
-
MMBtu
-
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,385
Cost:
$720
$1,385 31,375 - - - - - - $1,385
31,375
kWh
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$175
Cost:
$420
$175 3,660 - - - - - - $175
3,660
kWh
-
-
MMBtu
-
-
$
-
-
$
07: 4.8210 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$130
Cost:
-
- - - - - - $130 - -
-
kWh
-
-
MMBtu
-
-
$
$130
-
$
TOTAL RECOMMENDED Savings:
$249,790
Cost:
$2,840
$5,660 133,035 $83,000 19,800 $61,000 - $100,130 - $5,660
133,035
kWh
$83,000
19,800
MMBtu
$61,000
-
$
$100,130
-
$
TOTAL IMPLEMENTED Savings:
$87,230
Cost:
$1,700
$4,100 98,000 $83,000 19,800 - - $130 - $4,100
98,000
kWh
$83,000
19,800
MMBtu
-
-
$
$130
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Electricity Usage Natural Gas Personnel Changes Administrative Changes