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IAC Assessment: AM0438
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IAC Assessment: AM0438
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Embossed magnetic plastic cards
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 300
Plant Area (Sq.Ft.) 120,000
Annual Production 115,000,000 Pieces
Production Hrs. Annual 8,616
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,366 5,048,181 kWh $0.05
Electricity Demand $52,879 10,502 kW-months/year $5.04
Electricity Fees $34,364 - $ -
TOTAL ENERGY COSTS $326,609
RECOMMENDED SAVINGS* $27,110 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees By-product Production Electricity Usage Electricity Demand Electricity Fees By-product Production
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,900
Cost:
$18,200
- - $12,900 1,032 - - - - -
-
kWh
$12,900
1,032
kW-months/year
-
-
$
-
-
$
02: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$8,900
Cost:
-
- - - - $8,900 - - - -
-
kWh
-
-
kW-months/year
$8,900
-
$
-
-
$
03: 2.3131 RESCHEDULE PLANT OPERATIONS OR REDUCE LOAD TO AVOID PEAKS Savings:
$2,700
Cost:
-
- - $2,700 218 - - - - -
-
kWh
$2,700
218
kW-months/year
-
-
$
-
-
$
04: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,350
Cost:
-
- - - - - - $2,350 - -
-
kWh
-
-
kW-months/year
-
-
$
$2,350
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$260
Cost:
$60
$170 5,700 $90 7 - - - - $170
5,700
kWh
$90
7
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,110
Cost:
$18,260
$170 5,700 $15,690 1,257 $8,900 - $2,350 - $170
5,700
kWh
$15,690
1,257
kW-months/year
$8,900
-
$
$2,350
-
$
TOTAL IMPLEMENTED Savings:
$26,850
Cost:
$18,200
- - $15,600 1,250 $8,900 - $2,350 - -
-
kWh
$15,600
1,250
kW-months/year
$8,900
-
$
$2,350
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Electricity Fees By-product Production Electricity Usage Electricity Demand Electricity Fees By-product Production