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IAC Assessment: AM0440
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IAC Assessment: AM0440
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Industrial valve actuators
NAICS 333995 - Fluid Power Cylinder and Actuator Manufacturing
SIC 3593 - Fluid Power Cylinders & Actuators
Sales $10,000,000-$50,000,000
# of Employees 180
Plant Area (Sq.Ft.) 146,000
Annual Production 16,545 Pieces
Production Hrs. Annual 5,980
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $259,431 5,781,214 kWh $0.04
Electricity Demand $42,999 7,026 kW-months/year $6.12
Electricity Fees $40,380 - $ -
Natural Gas $39,891 4,650 MMBtu $8.58
TOTAL ENERGY COSTS $382,701
RECOMMENDED SAVINGS* $23,773 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,763
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ $ $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,150
Cost:
$500
$5,150 126,900 - - - - - - $5,150
126,900
kWh
-
-
$
-
-
$
-
-
$
02: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$4,500
Cost:
-
- - - - $4,500 - - - -
-
kWh
-
-
$
$4,500
-
$
-
-
$
03: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$4,010
Cost:
$340
- - - - $4,010 - - - -
-
kWh
-
-
$
$4,010
-
$
-
-
$
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$7,553
Cost:
$800
- - $1,553 - - - $6,000 - -
-
kWh
$1,553
-
$
-
-
$
$6,000
-
$
05: 4.2110 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$1,490
Cost:
$2,880
- - $1,490 - - - - - -
-
kWh
$1,490
-
$
-
-
$
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$830
Cost:
$42
$830 20,400 - - - - - - $830
20,400
kWh
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$240
Cost:
$145
$95 2,330 $145 - - - - - $95
2,330
kWh
$145
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$23,773
Cost:
$4,707
$6,075 149,630 $3,188 - $8,510 - $6,000 - $6,075
149,630
kWh
$3,188
-
$
$8,510
-
$
$6,000
-
$
TOTAL IMPLEMENTED Savings:
$19,763
Cost:
$4,367
$6,075 149,630 $3,188 - $4,500 - $6,000 - $6,075
149,630
kWh
$3,188
-
$
$4,500
-
$
$6,000
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost