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IAC Assessment: AM0443
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IAC Assessment: AM0443
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IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Coat hangers
NAICS 332618 - Other Fabricated Wire Product Manufacturing
SIC 3496 - Misc. Fabricated Wire Products
Sales $10,000,000-$50,000,000
# of Employees 250
Plant Area (Sq.Ft.) 105,000
Annual Production 310,000,000 Pieces
Production Hrs. Annual 8,688
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $446,515 7,552,023 kWh $0.06
Electricity Demand $68,025 14,335 kW-months/year $4.75
TOTAL ENERGY COSTS $514,540
RECOMMENDED SAVINGS* $80,325 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Administrative Changes Ancillary Material Cost Primary Product
$ kWh $ $ $ $ $ $
01: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$51,825
Cost:
$25,200
$(-1,375) (-2,600) $50,000 - - - $3,200 - $(-1,375)
(-2,600)
kWh
$50,000
-
$
-
-
$
$3,200
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$19,270
Cost:
$2,100
$19,270 363,700 - - - - - - $19,270
363,700
kWh
-
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,700
Cost:
$700
$3,700 70,000 - - - - - - $3,700
70,000
kWh
-
-
$
-
-
$
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,660
Cost:
-
$2,660 50,150 - - - - - - $2,660
50,150
kWh
-
-
$
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,590
Cost:
$250
$1,590 30,100 - - - - - - $1,590
30,100
kWh
-
-
$
-
-
$
-
-
$
06: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$970
Cost:
-
- - - - $970 - - - -
-
kWh
-
-
$
$970
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$200
Cost:
$50
$200 3,900 - - - - - - $200
3,900
kWh
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$110
Cost:
$115
$110 1,000 - - - - - - $110
1,000
kWh
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$80,325
Cost:
$28,415
$26,155 516,250 $50,000 - $970 - $3,200 - $26,155
516,250
kWh
$50,000
-
$
$970
-
$
$3,200
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
$
-
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Administrative Changes Ancillary Material Cost Primary Product Electricity Usage Administrative Changes Ancillary Material Cost Primary Product