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IAC Assessment: AM0445
Sponsored by:
EERE AMO
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IAC Assessment: AM0445
IAC Center Texas A&M, College Station
Assessment Year 2003
Principal Product Food processing and battery handling equipment
NAICS 333241 - Food Product Machinery Manufacturing
SIC 3556 - Food Products Machinery
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 92,000
Annual Production 1,200,000 Pounds
Production Hrs. Annual 2,328
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $56,508 1,209,162 kWh $0.05
Electricity Demand $10,505 5,412 kW-months/year $1.94
Electricity Fees $17,551 - $ -
Natural Gas $51,184 9,080 MMBtu $5.64
TOTAL ENERGY COSTS $135,748
RECOMMENDED SAVINGS* $12,490 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,710
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$5,800
Cost:
-
$5,800 123,300 - - - - - - $5,800
123,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$2,390
Cost:
-
$2,390 50,800 - - - - - - $2,390
50,800
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,390
Cost:
$500
$1,390 29,600 - - - - - - $1,390
29,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$430
Cost:
-
$430 9,230 - - - - - - $430
9,230
kWh
-
-
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$380
Cost:
$15
$260 5,600 $120 29 - - - - $260
5,600
kWh
$120
29
kW-months/year
-
-
$
-
-
$
06: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$1,400
Cost:
-
- - - - - - $1,400 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,400
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$700
Cost:
$380
$120 2,630 $10 3 $570 - - - $120
2,630
kWh
$10
3
kW-months/year
$570
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$12,490
Cost:
$895
$10,390 221,160 $130 32 $570 - $1,400 - $10,390
221,160
kWh
$130
32
kW-months/year
$570
-
$
$1,400
-
$
TOTAL IMPLEMENTED Savings:
$10,710
Cost:
$880
$10,130 215,560 $10 3 $570 - - - $10,130
215,560
kWh
$10
3
kW-months/year
$570
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost