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IAC Assessment: AM0451
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IAC Assessment: AM0451
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Junction boxes and aluminum enclosures
NAICS 332322 - Sheet Metal Work Manufacturing
SIC 3644 - Noncurrent-carrying Wiring Devices
Sales $10,000,000-$50,000,000
# of Employees 140
Plant Area (Sq.Ft.) 84,000
Annual Production 624 Tons
Production Hrs. Annual 4,625
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $152,868 2,159,557 kWh $0.07
Electricity Demand $24,945 8,962 kW-months/year $2.78
Electricity Fees $425 - $ -
Natural Gas $105,601 14,195 MMBtu $7.44
TOTAL ENERGY COSTS $283,839
RECOMMENDED SAVINGS* $27,065 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,980
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$13,040
Cost:
$12,960
- - $13,040 1,160 - - - - - - -
-
kWh
$13,040
1,160
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,160
Cost:
$500
$5,160 81,500 - - - - - - - - $5,160
81,500
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,300
Cost:
$15,770
$3,300 69,800 - - - - - - - - $3,300
69,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$1,830
Cost:
-
$1,100 17,400 $730 65 - - - - - - $1,100
17,400
kWh
$730
65
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$1,790
Cost:
$1,910
- - - - - - - - $1,790 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$1,790
-
$
06: 2.2514 COVER OPEN TANKS Savings:
$940
Cost:
$500
- - - - $940 123 - - - - -
-
kWh
-
-
kW-months/year
$940
123
MMBtu
-
-
$
-
-
$
07: 2.2514 COVER OPEN TANKS Savings:
$805
Cost:
$500
- - - - $805 106 - - - - -
-
kWh
-
-
kW-months/year
$805
106
MMBtu
-
-
$
-
-
$
08: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
$200
Cost:
-
- - - - - - $200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$200
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$27,065
Cost:
$32,140
$9,560 168,700 $13,770 1,225 $1,745 229 $200 - $1,790 - $9,560
168,700
kWh
$13,770
1,225
kW-months/year
$1,745
229
MMBtu
$200
-
$
$1,790
-
$
TOTAL IMPLEMENTED Savings:
$8,980
Cost:
$2,410
$6,260 98,900 $730 65 - - $200 - $1,790 - $6,260
98,900
kWh
$730
65
kW-months/year
-
-
MMBtu
$200
-
$
$1,790
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Administrative Changes Ancillary Material Cost