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IAC Assessment: AM0461
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IAC Assessment: AM0461
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Pipe threading
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $10,000,000-$50,000,000
# of Employees 185
Plant Area (Sq.Ft.) 174,000
Annual Production 105,000 Pieces
Production Hrs. Annual 6,040
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $227,158 5,404,389 kWh $0.04
Electricity Fees $84,265 - $ -
Natural Gas $69,203 7,888 MMBtu $8.77
TOTAL ENERGY COSTS $380,626
RECOMMENDED SAVINGS* $132,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $118,005
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ MMBtu $ $ $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$71,800
Cost:
$17,950
- - - - - - $35,900 - - - $35,900 - -
-
kWh
-
-
MMBtu
-
-
$
$35,900
-
$
-
-
$
$35,900
-
$
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$24,000
Cost:
$1,920
$24,000 417,700 - - - - - - - - - - $24,000
417,700
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$12,560
Cost:
$5,000
- - - - - - - - $12,560 - - - -
-
kWh
-
-
MMBtu
-
-
$
-
-
$
$12,560
-
$
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,630
Cost:
$20
$5,630 97,700 - - - - - - - - - - $5,630
97,700
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,730
Cost:
-
$3,730 64,800 - - - - - - - - - - $3,730
64,800
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$3,480
Cost:
-
$3,480 60,400 - - - - - - - - - - $3,480
60,400
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,430
Cost:
$900
- - $3,430 386 - - - - - - - - -
-
kWh
$3,430
386
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.7145 INSTALL SKYLIGHTS Savings:
$2,600
Cost:
$6,200
$2,600 45,500 - - - - - - - - - - $2,600
45,500
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
09: 2.7145 INSTALL SKYLIGHTS Savings:
$2,230
Cost:
$5,400
$2,230 38,600 - - - - - - - - - - $2,230
38,600
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,350
Cost:
$200
$1,350 23,500 - - - - - - - - - - $1,350
23,500
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,255
Cost:
$360
$400 7,000 - - $855 - - - - - - - $400
7,000
kWh
-
-
MMBtu
$855
-
$
-
-
$
-
-
$
-
-
$
12: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$370
Cost:
-
- - - - - - $370 - - - - - -
-
kWh
-
-
MMBtu
-
-
$
$370
-
$
-
-
$
-
-
$
13: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$360
Cost:
$27
$360 6,245 - - - - - - - - - - $360
6,245
kWh
-
-
MMBtu
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$132,795
Cost:
$37,977
$43,780 761,445 $3,430 386 $855 - $36,270 - $12,560 - $35,900 - $43,780
761,445
kWh
$3,430
386
MMBtu
$855
-
$
$36,270
-
$
$12,560
-
$
$35,900
-
$
TOTAL IMPLEMENTED Savings:
$118,005
Cost:
$27,577
$41,550 722,845 $3,430 386 $855 - $36,270 - - - $35,900 - $41,550
722,845
kWh
$3,430
386
MMBtu
$855
-
$
$36,270
-
$
-
-
$
$35,900
-
$
Savings
Cost
$ kWh $ MMBtu $ $ $ $ $ $ $ $
Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Natural Gas Personnel Changes Administrative Changes Ancillary Material Cost One-time Revenue or Avoided Cost