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IAC Assessment: AM0464
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IAC Assessment: AM0464
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Oil field equipment
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 110,000
Annual Production 10,560 Pieces
Production Hrs. Annual 7,224
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $547,573 8,773,100 kWh $0.06
Electricity Demand $105,689 14,399 kW-months/year $7.34
Electricity Fees $4,381 - $ -
Natural Gas $135,965 18,877 MMBtu $7.20
TOTAL ENERGY COSTS $793,608
RECOMMENDED SAVINGS* $76,760 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $66,890
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.7425 CLEAN OR COLOR ROOF TO REDUCE SOLAR LOAD Savings:
$28,350
Cost:
$136,800
$28,350 667,000 - - - - - - - - $28,350
667,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$5,500
Cost:
$500
- - - - $5,500 765 - - - - -
-
kWh
-
-
kW-months/year
$5,500
765
MMBtu
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,200
Cost:
$500
$5,200 122,000 - - - - - - - - $5,200
122,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$3,490
Cost:
$70
- - - - $3,490 484 - - - - -
-
kWh
-
-
kW-months/year
$3,490
484
MMBtu
-
-
$
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,930
Cost:
-
$1,520 35,750 $410 60 - - - - - - $1,520
35,750
kWh
$410
60
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,840
Cost:
$770
$200 4,900 $50 7 - - $1,590 - - - $200
4,900
kWh
$50
7
kW-months/year
-
-
MMBtu
$1,590
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$550
Cost:
$175
$550 13,000 - - - - - - - - $550
13,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
08: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$26,000
Cost:
$18,000
- - - - - - - - $26,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$26,000
-
$
09: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$3,900
Cost:
-
- - - - - - - - $3,900 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$3,900
-
$
TOTAL RECOMMENDED Savings:
$76,760
Cost:
$156,815
$35,820 842,650 $460 67 $8,990 1,249 $1,590 - $29,900 - $35,820
842,650
kWh
$460
67
kW-months/year
$8,990
1,249
MMBtu
$1,590
-
$
$29,900
-
$
TOTAL IMPLEMENTED Savings:
$66,890
Cost:
$156,570
$33,750 793,900 $50 7 $5,500 765 $1,590 - $26,000 - $33,750
793,900
kWh
$50
7
kW-months/year
$5,500
765
MMBtu
$1,590
-
$
$26,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes Administrative Changes