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IAC Assessment: AM0465
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IAC Assessment: AM0465
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Oilfield equipment wellheads
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $50,000,000-$100,000,000
# of Employees 94
Plant Area (Sq.Ft.) 154,236
Annual Production 9,500 Pieces
Production Hrs. Annual 5,218
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $225,962 4,766,400 kWh $0.05
Electricity Demand $65,009 8,856 kW-months/year $7.34
Electricity Fees $7,119 - $ -
Natural Gas $127,933 19,004 MMBtu $6.73
TOTAL ENERGY COSTS $426,023
RECOMMENDED SAVINGS* $78,906 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,985
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$27,500
Cost:
$1,000
$23,000 450,000 $4,500 610 - - - - - - $23,000
450,000
kWh
$4,500
610
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$26,300
Cost:
$1,000
$26,300 515,250 - - - - - - - - $26,300
515,250
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,550
Cost:
$840
$6,670 130,700 $880 120 - - - - - - $6,670
130,700
kWh
$880
120
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$7,100
Cost:
-
$7,100 139,400 - - - - - - - - $7,100
139,400
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$4,500
Cost:
$300
- - - - $4,500 1,500 - - - - -
-
kWh
-
-
kW-months/year
$4,500
1,500
lb
-
-
$
-
-
$
06: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,605
Cost:
$570
$1,150 22,600 $455 62 - - - - - - $1,150
22,600
kWh
$455
62
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,580
Cost:
$1,075
$475 9,320 $90 13 - - $300 - $715 - $475
9,320
kWh
$90
13
kW-months/year
-
-
lb
$300
-
$
$715
-
$
08: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$1,370
Cost:
$900
$1,050 20,600 $320 43 - - - - - - $1,050
20,600
kWh
$320
43
kW-months/year
-
-
lb
-
-
$
-
-
$
09: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$980
Cost:
-
$980 19,150 - - - - - - - - $980
19,150
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$421
Cost:
-
$316 6,200 $105 14 - - - - - - $316
6,200
kWh
$105
14
kW-months/year
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$78,906
Cost:
$5,685
$67,041 1,313,220 $6,350 862 $4,500 1,500 $300 - $715 - $67,041
1,313,220
kWh
$6,350
862
kW-months/year
$4,500
1,500
lb
$300
-
$
$715
-
$
TOTAL IMPLEMENTED Savings:
$73,985
Cost:
$5,385
$66,725 1,307,020 $6,245 848 - - $300 - $715 - $66,725
1,307,020
kWh
$6,245
848
kW-months/year
-
-
lb
$300
-
$
$715
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (haz) Personnel Changes Ancillary Material Cost