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IAC Assessment: AM0466
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IAC Assessment: AM0466
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Air cooled shell and tube heat exchangers
NAICS 332410 - Power Boiler and Heat Exchanger Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 250 Pieces
Production Hrs. Annual 2,142
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $122,333 1,400,124 kWh $0.09
Electricity Demand $17,366 6,202 kW-months/year $2.80
Electricity Fees $195 - $ -
TOTAL ENERGY COSTS $139,894
RECOMMENDED SAVINGS* $16,029 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,309
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,850
Cost:
$6,300
- - $4,850 696 - - - - -
-
kWh
$4,850
696
kW-months/year
-
-
$
-
-
$
02: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,595
Cost:
$6,000
- - - - - - $4,595 - -
-
kWh
-
-
kW-months/year
-
-
$
$4,595
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$1,980
Cost:
-
$1,230 18,925 $750 108 - - - - $1,230
18,925
kWh
$750
108
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,810
Cost:
$500
$1,040 16,000 $770 110 - - - - $1,040
16,000
kWh
$770
110
kW-months/year
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,125
Cost:
$1,070
$675 10,400 $450 64 - - - - $675
10,400
kWh
$450
64
kW-months/year
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$790
Cost:
$215
$500 7,600 $290 42 - - - - $500
7,600
kWh
$290
42
kW-months/year
-
-
$
-
-
$
07: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$600
Cost:
-
- - - - $600 - - - -
-
kWh
-
-
kW-months/year
$600
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$279
Cost:
-
$263 4,050 $16 2 - - - - $263
4,050
kWh
$16
2
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$16,029
Cost:
$14,085
$3,708 56,975 $7,126 1,022 $600 - $4,595 - $3,708
56,975
kWh
$7,126
1,022
kW-months/year
$600
-
$
$4,595
-
$
TOTAL IMPLEMENTED Savings:
$10,309
Cost:
$7,015
$3,033 46,575 $6,676 958 $600 - - - $3,033
46,575
kWh
$6,676
958
kW-months/year
$600
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost