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IAC Assessment: AM0467
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IAC Assessment: AM0467
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Plastic injection products
NAICS 333511 - Industrial Mold Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 221
Plant Area (Sq.Ft.) 62,800
Annual Production 44,000,000 Pieces
Production Hrs. Annual 6,144
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $374,341 5,530,530 kWh $0.07
Electricity Demand $41,637 18,885 kW-months/year $2.20
Electricity Fees $3,912 - $ -
Natural Gas $4,190 520 MMBtu $8.06
TOTAL ENERGY COSTS $424,080
RECOMMENDED SAVINGS* $32,030 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,595
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ $ $ $ $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$11,900
Cost:
$2,160
$11,900 189,000 - - - - - - $11,900
189,000
kWh
-
-
$
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$6,900
Cost:
$450
$6,900 110,000 - - - - - - $6,900
110,000
kWh
-
-
$
-
-
$
-
-
$
03: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$6,075
Cost:
-
- - - - $6,075 - - - -
-
kWh
-
-
$
$6,075
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$3,170
Cost:
-
$3,170 50,300 - - - - - - $3,170
50,300
kWh
-
-
$
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,000
Cost:
$6
$2,000 32,300 - - - - - - $2,000
32,300
kWh
-
-
$
-
-
$
-
-
$
06: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$700
Cost:
-
- - - - - - $700 - -
-
kWh
-
-
$
-
-
$
$700
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$435
Cost:
-
$435 6,935 - - - - - - $435
6,935
kWh
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$420
Cost:
$175
$80 1,230 $205 - - - $135 - $80
1,230
kWh
$205
-
$
-
-
$
$135
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$240
Cost:
-
$240 3,770 - - - - - - $240
3,770
kWh
-
-
$
-
-
$
-
-
$
10: 2.8112 COMBINE UTILITY METERS Savings:
$190
Cost:
-
- - - - $190 - - - -
-
kWh
-
-
$
$190
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$32,030
Cost:
$2,791
$24,725 393,535 $205 - $6,265 - $835 - $24,725
393,535
kWh
$205
-
$
$6,265
-
$
$835
-
$
TOTAL IMPLEMENTED Savings:
$31,595
Cost:
$2,791
$24,290 386,600 $205 - $6,265 - $835 - $24,290
386,600
kWh
$205
-
$
$6,265
-
$
$835
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Personnel Changes Administrative Changes Ancillary Material Cost