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IAC Assessment: AM0471
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IAC Assessment: AM0471
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IAC Center Texas A&M, College Station
Assessment Year 2004
Principal Product Poultry feed
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $10,000,000-$50,000,000
# of Employees 150
Plant Area (Sq.Ft.) 50,000
Annual Production 240,000 Pieces
Production Hrs. Annual 5,160
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $177,457 3,815,229 kWh $0.05
Electricity Demand $19,458 11,828 kW-months/year $1.65
Electricity Fees $11,447 - $ -
Natural Gas $227,935 31,770 MMBtu $7.17
TOTAL ENERGY COSTS $436,297
RECOMMENDED SAVINGS* $28,970 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $28,970
#|Description Savings
Cost
Status Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost
$ kWh $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,600
Cost:
$930
- - $7,600 1,063 - - -
-
kWh
$7,600
1,063
MMBtu
-
-
$
02: 2.2425 USE FLUE GASES TO HEAT PROCESS OR SERVICE WATER Savings:
$6,640
Cost:
$4,600
- - $6,640 925 - - -
-
kWh
$6,640
925
MMBtu
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$6,020
Cost:
$270
$6,020 120,300 - - - - $6,020
120,300
kWh
-
-
MMBtu
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,450
Cost:
$400
$5,450 109,000 - - - - $5,450
109,000
kWh
-
-
MMBtu
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,920
Cost:
-
$1,920 38,400 - - - - $1,920
38,400
kWh
-
-
MMBtu
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,110
Cost:
$170
- - $1,110 155 - - -
-
kWh
$1,110
155
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$230
Cost:
$630
$220 4,480 - - $10 - $220
4,480
kWh
-
-
MMBtu
$10
-
$
TOTAL RECOMMENDED Savings:
$28,970
Cost:
$7,000
$13,610 272,180 $15,350 2,143 $10 - $13,610
272,180
kWh
$15,350
2,143
MMBtu
$10
-
$
TOTAL IMPLEMENTED Savings:
$28,970
Cost:
$7,000
$13,610 272,180 $15,350 2,143 $10 - $13,610
272,180
kWh
$15,350
2,143
MMBtu
$10
-
$
Savings
Cost
$ kWh $ MMBtu $ $
Electricity Usage Natural Gas Ancillary Material Cost Electricity Usage Natural Gas Ancillary Material Cost