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IAC Assessment: AM0479
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IAC Assessment: AM0479
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Metal expansion joints, pipe supports, pressure vessels, tanks
NAICS 332312 - Fabricated Structural Metal Manufacturing
SIC 3531 - Construction Machinery
Sales $10,000,000-$50,000,000
# of Employees 400
Plant Area (Sq.Ft.) 450,000
Annual Production 12,000,000 Pounds
Production Hrs. Annual 6,330
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $194,369 3,263,988 kWh $0.06
Electricity Demand $33,654 9,480 kW-months/year $3.55
Natural Gas $63,642 18,095 MMBtu $3.52
TOTAL ENERGY COSTS $291,665
RECOMMENDED SAVINGS* $93,535 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $73,145
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$66,000
Cost:
$50
- - - - - - $13,200 - $52,800 - -
-
kWh
-
-
kW-months/year
-
-
$
$13,200
-
$
$52,800
-
$
02: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$7,490
Cost:
-
$9,740 162,200 - - $(-2,250) - - - - - $9,740
162,200
kWh
-
-
kW-months/year
$(-2,250)
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,715
Cost:
-
$3,340 55,700 $375 106 - - - - - - $3,340
55,700
kWh
$375
106
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$11,300
Cost:
$230
- - - - - - $2,260 - $9,040 - -
-
kWh
-
-
kW-months/year
-
-
$
$2,260
-
$
$9,040
-
$
05: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,600
Cost:
$2,440
$1,400 23,300 $200 58 - - - - - - $1,400
23,300
kWh
$200
58
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$790
Cost:
-
- - $790 220 - - - - - - -
-
kWh
$790
220
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$585
Cost:
-
$125 2,080 $10 3 $450 - - - - - $125
2,080
kWh
$10
3
kW-months/year
$450
-
$
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$445
Cost:
-
$410 6,850 $35 10 - - - - - - $410
6,850
kWh
$35
10
kW-months/year
-
-
$
-
-
$
-
-
$
09: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$400
Cost:
$170
- - - - - - $400 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$400
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$370
Cost:
$1,130
$300 5,090 $70 20 - - - - - - $300
5,090
kWh
$70
20
kW-months/year
-
-
$
-
-
$
-
-
$
11: 2.8112 COMBINE UTILITY METERS Savings:
$255
Cost:
$600
- - - - - - $255 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$255
-
$
-
-
$
12: 2.8118 CHECK FOR ACCURACY OF UTILITY / POWER METERS Savings:
$585
Cost:
$12,000
- - - - - - - - $585 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$585
-
$
TOTAL RECOMMENDED Savings:
$93,535
Cost:
$16,620
$15,315 255,220 $1,480 417 $(-1,800) - $16,115 - $62,425 - $15,315
255,220
kWh
$1,480
417
kW-months/year
$(-1,800)
-
$
$16,115
-
$
$62,425
-
$
TOTAL IMPLEMENTED Savings:
$73,145
Cost:
$13,950
$4,175 69,720 $1,280 359 $450 - $13,855 - $53,385 - $4,175
69,720
kWh
$1,280
359
kW-months/year
$450
-
$
$13,855
-
$
$53,385
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost