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IAC Assessment: AM0480
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IAC Assessment: AM0480
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Pressure relief valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 55
Plant Area (Sq.Ft.) 50,000
Annual Production 2,400 Pieces
Production Hrs. Annual 3,012
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $101,713 1,161,984 kWh $0.09
Electricity Demand $20,530 6,985 kW-months/year $2.94
Electricity Fees $484 - $ -
Natural Gas $3,000 314 MMBtu $9.55
TOTAL ENERGY COSTS $125,727
RECOMMENDED SAVINGS* $9,975 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,187
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$4,010
Cost:
$1,800
$4,010 63,600 - - - - - - $4,010
63,600
kWh
-
-
kW-months/year
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,212
Cost:
$992
- - - - $228 - $1,984 - -
-
kWh
-
-
kW-months/year
$228
-
$
$1,984
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,920
Cost:
$200
$1,800 28,500 $120 134 - - - - $1,800
28,500
kWh
$120
134
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$788
Cost:
$384
$154 2,450 $3 3 $631 - - - $154
2,450
kWh
$3
3
kW-months/year
$631
-
$
-
-
$
05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$665
Cost:
$225
$610 9,700 $55 61 - - - - $610
9,700
kWh
$55
61
kW-months/year
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$380
Cost:
$20
$360 5,680 $20 27 - - - - $360
5,680
kWh
$20
27
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$9,975
Cost:
$3,621
$6,934 109,930 $198 225 $859 - $1,984 - $6,934
109,930
kWh
$198
225
kW-months/year
$859
-
$
$1,984
-
$
TOTAL IMPLEMENTED Savings:
$9,187
Cost:
$3,237
$6,780 107,480 $195 222 $228 - $1,984 - $6,780
107,480
kWh
$195
222
kW-months/year
$228
-
$
$1,984
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Administrative Changes One-time Revenue or Avoided Cost