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IAC Assessment: AM0481
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IAC Assessment: AM0481
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IAC Center Texas A&M, College Station
Assessment Year 2005
Principal Product Ball valves
NAICS 332911 - Industrial Valve Manufacturing
SIC 3491 - Industrial Valves
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 147,000
Annual Production 24,000 Pieces
Production Hrs. Annual 5,332
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $170,054 2,428,416 kWh $0.07
Electricity Demand $18,269 7,358 kW-months/year $2.48
Electricity Fees $4,303 - $ -
Natural Gas $16,070 1,719 MMBtu $9.35
TOTAL ENERGY COSTS $208,696
RECOMMENDED SAVINGS* $132,895 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,290
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$67,470
Cost:
$70,240
$60,310 844,600 $7,160 2,040 - - - - - - $60,310
844,600
kWh
$7,160
2,040
kW-months/year
-
-
lb
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,990
Cost:
$600
$8,840 123,850 $1,150 328 - - - - - - $8,840
123,850
kWh
$1,150
328
kW-months/year
-
-
lb
-
-
$
-
-
$
03: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$745
Cost:
-
$660 9,250 $85 24 - - - - - - $660
9,250
kWh
$85
24
kW-months/year
-
-
lb
-
-
$
-
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$355
Cost:
$528
$240 3,320 $115 33 - - - - - - $240
3,320
kWh
$115
33
kW-months/year
-
-
lb
-
-
$
-
-
$
05: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$54,010
Cost:
$1,050
- - - - - - - - $54,010 - -
-
kWh
-
-
kW-months/year
-
-
lb
-
-
$
$54,010
-
$
06: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$200
Cost:
$100
- - - - - - $200 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$200
-
$
-
-
$
07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$125
Cost:
$20
- - - - $125 3,180 - - - - -
-
kWh
-
-
kW-months/year
$125
3,180
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$132,895
Cost:
$72,538
$70,050 981,020 $8,510 2,425 $125 3,180 $200 - $54,010 - $70,050
981,020
kWh
$8,510
2,425
kW-months/year
$125
3,180
lb
$200
-
$
$54,010
-
$
TOTAL IMPLEMENTED Savings:
$11,290
Cost:
$1,228
$9,740 136,420 $1,350 385 - - $200 - - - $9,740
136,420
kWh
$1,350
385
kW-months/year
-
-
lb
$200
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Administrative Changes Ancillary Material Cost