Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2005 |
| Principal Product | Plastic & rubber fabrication |
| NAICS | 325212 - Synthetic Rubber Manufacturing |
| SIC | 3064 - |
| Sales | $5,000,000-$10,000,000 |
| # of Employees | 60 |
| Plant Area (Sq.Ft.) | 36,000 |
| Annual Production | 125,000 Pounds |
| Production Hrs. Annual | 2,500 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $91,740 | 1,496,592 | kWh | $0.06 |
| Electricity Demand | $43,944 | 9,228 | kW-months/year | $4.76 |
| Electricity Fees | $3,216 | - | $ | - |
| Natural Gas | $84,951 | 9,183 | MMBtu | $9.25 |
| TOTAL ENERGY COSTS | $223,851 | |||
| RECOMMENDED SAVINGS* | $40,880 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $37,500 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Solid Waste (haz) | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Solid Waste (haz) | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | lb | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS |
Savings: $14,700 Cost: $5,000 |
- | - | - | - | $14,700 | 1,586 | - | - | - | - |
- - kWh |
- - kW-months/year |
$14,700 1,586 MMBtu |
- - lb |
- - lb |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 3.1191 CHANGE PROCEDURES / EQUIPMENT / OPERATING CONDITIONS |
Savings: $5,880 Cost: $540 |
$1,290 | 21,100 | $1,580 | 449 | - | - | $3,010 | 100,000,000 | - | - |
$1,290 21,100 kWh |
$1,580 449 kW-months/year |
- - MMBtu |
$3,010 100,000,000 lb |
- - lb |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,400 Cost: $500 |
$4,130 | 67,400 | $1,270 | 359 | - | - | - | - | - | - |
$4,130 67,400 kWh |
$1,270 359 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
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| 04: 2.2113 REPAIR OR REPLACE STEAM TRAPS |
Savings: $4,450 Cost: $800 |
- | - | - | - | $4,450 | 484 | - | - | - | - |
- - kWh |
- - kW-months/year |
$4,450 484 MMBtu |
- - lb |
- - lb |
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| 05: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $3,870 Cost: $9,160 |
- | - | $3,870 | 1,096 | - | - | - | - | - | - |
- - kWh |
$3,870 1,096 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
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| 06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $1,440 Cost: $760 |
$1,100 | 18,000 | $340 | 96 | - | - | - | - | - | - |
$1,100 18,000 kWh |
$340 96 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
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| 07: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $1,370 Cost: $795 |
- | - | - | - | $1,370 | 148 | - | - | - | - |
- - kWh |
- - kW-months/year |
$1,370 148 MMBtu |
- - lb |
- - lb |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,330 Cost: $12 |
$1,020 | 16,700 | $310 | 89 | - | - | - | - | - | - |
$1,020 16,700 kWh |
$310 89 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
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| 09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $870 Cost: - |
$740 | 12,000 | $130 | 37 | - | - | - | - | - | - |
$740 12,000 kWh |
$130 37 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS |
Savings: $770 Cost: $660 |
- | - | - | - | - | - | $770 | 120 | - | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
$770 120 lb |
- - lb |
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| 11: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $570 Cost: - |
$400 | 6,499 | $170 | 47 | - | - | - | - | - | - |
$400 6,499 kWh |
$170 47 kW-months/year |
- - MMBtu |
- - lb |
- - lb |
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| 12: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES |
Savings: $230 Cost: $200 |
- | - | - | - | - | - | - | - | $230 | - |
- - kWh |
- - kW-months/year |
- - MMBtu |
- - lb |
$230 - lb |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $40,880 Cost: $18,427 |
$8,680 | 141,699 | $7,670 | 2,173 | $20,520 | 2,218 | $3,780 | 100,000,120 | $230 | - | $8,680 141,699 kWh |
$7,670 2,173 kW-months/year |
$20,520 2,218 MMBtu |
$3,780 100,000,120 lb |
$230 - lb |
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| TOTAL IMPLEMENTED |
Savings: $37,500 Cost: $16,872 |
$7,180 | 117,200 | $7,160 | 2,030 | $19,150 | 2,070 | $3,780 | 100,000,120 | $230 | - | $7,180 117,200 kWh |
$7,160 2,030 kW-months/year |
$19,150 2,070 MMBtu |
$3,780 100,000,120 lb |
$230 - lb |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | lb | $ | lb | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Solid Waste (haz) | Electricity Usage | Electricity Demand | Natural Gas | Solid Waste (non-haz) | Solid Waste (haz) | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||