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IAC Assessment: AM0500
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Post tension products
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 70
Plant Area (Sq.Ft.) 220,000
Annual Production 17,000,000 Pieces
Production Hrs. Annual 8,520
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $158,240 2,286,144 kWh $0.07
Electricity Demand $22,511 6,143 kW-months/year $3.66
Electricity Fees $3,130 - $ -
TOTAL ENERGY COSTS $183,881
RECOMMENDED SAVINGS* $410,515 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,473
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ lb $ $ $ $
01: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$183,000
Cost:
$50,000
- - - - - - $183,000 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$183,000
-
$
-
-
$
02: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$142,000
Cost:
$225,000
- - - - - - $142,000 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$142,000
-
$
-
-
$
03: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$40,600
Cost:
$50,000
- - - - - - $40,600 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$40,600
-
$
-
-
$
04: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$30,500
Cost:
$272
- - - - - - $30,500 - - - -
-
kWh
-
-
kW-months/year
-
-
lb
$30,500
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,900
Cost:
$6,900
- - $6,900 1,413 - - - - - - -
-
kWh
$6,900
1,413
kW-months/year
-
-
lb
-
-
$
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$4,520
Cost:
-
$4,520 64,000 - - - - - - - - $4,520
64,000
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
07: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$1,800
Cost:
-
$1,800 25,300 - - - - - - - - $1,800
25,300
kWh
-
-
kW-months/year
-
-
lb
-
-
$
-
-
$
08: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$430
Cost:
-
- - - - $430 5,900 - - - - -
-
kWh
-
-
kW-months/year
$430
5,900
lb
-
-
$
-
-
$
09: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$422
Cost:
-
$381 5,400 $41 8 - - - - - - $381
5,400
kWh
$41
8
kW-months/year
-
-
lb
-
-
$
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$343
Cost:
$192
$87 1,230 $11 2 - - $39 - $206 - $87
1,230
kWh
$11
2
kW-months/year
-
-
lb
$39
-
$
$206
-
$
TOTAL RECOMMENDED Savings:
$410,515
Cost:
$332,364
$6,788 95,930 $6,952 1,423 $430 5,900 $396,139 - $206 - $6,788
95,930
kWh
$6,952
1,423
kW-months/year
$430
5,900
lb
$396,139
-
$
$206
-
$
TOTAL IMPLEMENTED Savings:
$9,473
Cost:
$7,092
$1,887 26,530 $6,911 1,415 $430 5,900 $39 - $206 - $1,887
26,530
kWh
$6,911
1,415
kW-months/year
$430
5,900
lb
$39
-
$
$206
-
$
Savings
Cost
$ kWh $ kW-months/year $ lb $ $ $ $
Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Solid Waste (non-haz) Personnel Changes Ancillary Material Cost