IAC logo
IAC Assessment: AM0501
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: AM0501
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product corrugated shipping containers
NAICS 322211 - Corrugated and Solid Fiber Box Manufacturing
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 161
Plant Area (Sq.Ft.) 327,000
Annual Production 75,325 Tons
Production Hrs. Annual 6,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $341,640 10,128,744 kWh $0.03
Electricity Demand $140,444 19,152 kW-months/year $7.33
Electricity Fees $48,264 - $ -
Natural Gas $579,346 75,828 MMBtu $7.64
TOTAL ENERGY COSTS $1,109,694
RECOMMENDED SAVINGS* $28,330 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,880
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$13,010
Cost:
$390
- - - - $13,010 1,860 - - - - -
-
kWh
-
-
kW-months/year
$13,010
1,860
MMBtu
-
-
$
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,130
Cost:
$105
$4,890 135,700 $2,240 271 - - - - - - $4,890
135,700
kWh
$2,240
271
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,800
Cost:
$6,380
$1,920 53,500 $880 107 - - - - - - $1,920
53,500
kWh
$880
107
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,370
Cost:
$500
- - - - $2,370 350 - - - - -
-
kWh
-
-
kW-months/year
$2,370
350
MMBtu
-
-
$
-
-
$
05: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,370
Cost:
$1,000
$230 6,400 $70 9 - - $1,000 - $1,070 - $230
6,400
kWh
$70
9
kW-months/year
-
-
MMBtu
$1,000
-
$
$1,070
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$650
Cost:
-
$380 10,590 $270 33 - - - - - - $380
10,590
kWh
$270
33
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,330
Cost:
$8,375
$7,420 206,190 $3,460 420 $15,380 2,210 $1,000 - $1,070 - $7,420
206,190
kWh
$3,460
420
kW-months/year
$15,380
2,210
MMBtu
$1,000
-
$
$1,070
-
$
TOTAL IMPLEMENTED Savings:
$24,880
Cost:
$1,995
$5,120 142,100 $2,310 280 $15,380 2,210 $1,000 - $1,070 - $5,120
142,100
kWh
$2,310
280
kW-months/year
$15,380
2,210
MMBtu
$1,000
-
$
$1,070
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost