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IAC Assessment: AM0502
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IAC Assessment: AM0502
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Newspapers
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2711 - Newspapers
Sales $50,000,000-$100,000,000
# of Employees 295
Plant Area (Sq.Ft.) 440,370
Annual Production 208,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $986,110 18,512,387 kWh $0.05
Electricity Demand $186,036 48,360 kW-months/year $3.85
Electricity Fees $26,589 - $ -
Natural Gas $37,430 - MMBtu -
TOTAL ENERGY COSTS $1,236,165
RECOMMENDED SAVINGS* $494,033 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $460,583
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
01: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$288,000
Cost:
$675,000
$253,000 4,687,200 $35,000 6,300 - - - - - - - - $253,000
4,687,200
kWh
$35,000
6,300
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$82,500
Cost:
-
- - - - - - - - $82,500 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$82,500
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$39,000
Cost:
$6,000
$34,200 633,000 $4,800 867 - - - - - - - - $34,200
633,000
kWh
$4,800
867
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$29,100
Cost:
$15,000
- - $29,100 5,230 - - - - - - - - -
-
kWh
$29,100
5,230
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
05: 4.426 MODIFY WORKLOAD Savings:
$25,000
Cost:
$25,000
- - - - - - $25,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$25,000
-
$
-
-
$
-
-
$
06: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$6,983
Cost:
-
- - - - - - - - - - $6,983 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
$6,983
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$7,650
Cost:
$15
$6,700 124,000 $950 170 - - - - - - - - $6,700
124,000
kWh
$950
170
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$4,900
Cost:
$1,000
- - - - $4,900 515 - - - - - - -
-
kWh
-
-
kW-months/year
$4,900
515
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,900
Cost:
$1,000
$3,420 63,300 $480 87 - - - - - - - - $3,420
63,300
kWh
$480
87
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$3,340
Cost:
$340
$3,340 61,900 - - - - - - - - - - $3,340
61,900
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,200
Cost:
$2,730
$470 8,700 $65 12 - - $465 - $1,200 - - - $470
8,700
kWh
$65
12
kW-months/year
-
-
MMBtu
$465
-
$
$1,200
-
$
-
-
$
12: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$800
Cost:
-
$600 11,000 $200 35 - - - - - - - - $600
11,000
kWh
$200
35
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
13: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$460
Cost:
$510
$400 7,440 $60 10 - - - - - - - - $400
7,440
kWh
$60
10
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
14: 2.7134 USE PHOTOCELL CONTROLS Savings:
$200
Cost:
-
$200 3,770 - - - - - - - - - - $200
3,770
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$494,033
Cost:
$726,595
$302,330 5,600,310 $70,655 12,711 $4,900 515 $25,465 - $83,700 - $6,983 - $302,330
5,600,310
kWh
$70,655
12,711
kW-months/year
$4,900
515
MMBtu
$25,465
-
$
$83,700
-
$
$6,983
-
$
TOTAL IMPLEMENTED Savings:
$460,583
Cost:
$701,580
$295,030 5,465,310 $69,505 12,506 $4,900 515 $465 - $83,700 - $6,983 - $295,030
5,465,310
kWh
$69,505
12,506
kW-months/year
$4,900
515
MMBtu
$465
-
$
$83,700
-
$
$6,983
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost