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IAC Assessment: AM0503
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IAC Assessment: AM0503
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product xray accessories
NAICS 334517 - Irradiation Apparatus Manufacturing
SIC 3844 - X-ray Apparatus And Tubes
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 155,000
Annual Production 1,600 Pieces
Production Hrs. Annual 4,750
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $140,618 2,232,960 kWh $0.06
Electricity Demand $28,421 9,022 kW-months/year $3.15
Electricity Fees $3,922 - $ -
Natural Gas $85,372 9,314 MMBtu $9.17
TOTAL ENERGY COSTS $258,333
RECOMMENDED SAVINGS* $28,766 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7141 LOWER LIGHT FIXTURES IN HIGH CEILING AREAS Savings:
$16,230
Cost:
$33,000
$13,400 194,000 $2,830 578 - - - - $13,400
194,000
kWh
$2,830
578
kW-months/year
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,600
Cost:
$500
$2,150 31,200 $450 93 - - - - $2,150
31,200
kWh
$450
93
kW-months/year
-
-
$
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$6,550
Cost:
$17,100
- - $6,550 1,353 - - - - -
-
kWh
$6,550
1,353
kW-months/year
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,320
Cost:
$300
$285 4,170 $35 7 $300 - $700 - $285
4,170
kWh
$35
7
kW-months/year
$300
-
$
$700
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$930
Cost:
$27
$770 11,200 $160 33 - - - - $770
11,200
kWh
$160
33
kW-months/year
-
-
$
-
-
$
06: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$880
Cost:
-
- - - - - - $880 - -
-
kWh
-
-
kW-months/year
-
-
$
$880
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$256
Cost:
-
$211 3,060 $45 9 - - - - $211
3,060
kWh
$45
9
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$28,766
Cost:
$50,927
$16,816 243,630 $10,070 2,073 $300 - $1,580 - $16,816
243,630
kWh
$10,070
2,073
kW-months/year
$300
-
$
$1,580
-
$
TOTAL IMPLEMENTED Savings:
$4,850
Cost:
$827
$3,205 46,570 $645 133 $300 - $700 - $3,205
46,570
kWh
$645
133
kW-months/year
$300
-
$
$700
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost