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IAC Assessment: AM0505
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IAC Assessment: AM0505
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Plug valves, pipeline closures
NAICS 332919 - Other Metal Valve and Pipe Fitting Manufacturing
SIC 3494 - Valves And Pipe Fittings, Nec
Sales $10,000,000-$50,000,000
# of Employees 50
Plant Area (Sq.Ft.) 71,900
Annual Production 38,000 Pieces
Production Hrs. Annual 5,781
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $106,607 1,807,104 kWh $0.06
Electricity Fees $20,708 - $ -
TOTAL ENERGY COSTS $127,315
RECOMMENDED SAVINGS* $11,980 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,180
#|Description Savings
Cost
Status Electricity Usage Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Personnel Changes Administrative Changes Ancillary Material Cost
$ kWh $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,340
Cost:
$1,125
$2,900 49,100 - - - - $(-1,560) - $2,900
49,100
kWh
-
-
$
-
-
$
$(-1,560)
-
$
02: 4.211 CONSIDER USE / PURCHASE OF BULK MATERIALS WHERE POSSIBLE Savings:
$2,560
Cost:
$1,640
- - $2,490 - - - $70 - -
-
kWh
$2,490
-
$
-
-
$
$70
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,270
Cost:
-
- - - - $2,270 - - - -
-
kWh
-
-
$
$2,270
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,910
Cost:
$1,000
$1,910 32,000 - - - - - - $1,910
32,000
kWh
-
-
$
-
-
$
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$1,170
Cost:
$2,140
$1,550 26,000 $(-380) - - - - - $1,550
26,000
kWh
$(-380)
-
$
-
-
$
-
-
$
06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$1,360
Cost:
$470
$1,360 22,750 - - - - - - $1,360
22,750
kWh
-
-
$
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,000
Cost:
-
$1,000 17,250 - - - - - - $1,000
17,250
kWh
-
-
$
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$370
Cost:
-
$370 6,200 - - - - - - $370
6,200
kWh
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$11,980
Cost:
$6,375
$9,090 153,300 $2,110 - $2,270 - $(-1,490) - $9,090
153,300
kWh
$2,110
-
$
$2,270
-
$
$(-1,490)
-
$
TOTAL IMPLEMENTED Savings:
$4,180
Cost:
$1,000
$1,910 32,000 - - $2,270 - - - $1,910
32,000
kWh
-
-
$
$2,270
-
$
-
-
$
Savings
Cost
$ kWh $ $ $ $ $ $
Electricity Usage Personnel Changes Administrative Changes Ancillary Material Cost Electricity Usage Personnel Changes Administrative Changes Ancillary Material Cost