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IAC Assessment: AM0506
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IAC Assessment: AM0506
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Pressure vessels and industrial control panels
NAICS 332313 - Plate Work Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 120,000
Annual Production 150 Pieces
Production Hrs. Annual 2,525
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $137,599 1,442,000 kWh $0.10
Electricity Demand $15,744 5,011 kW-months/year $3.14
Electricity Fees $2,112 - $ -
TOTAL ENERGY COSTS $155,455
RECOMMENDED SAVINGS* $35,910 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,800
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$10,035
Cost:
$10,765
- - $10,035 913 - - - - -
-
kWh
$10,035
913
kW-months/year
-
-
$
-
-
$
02: 2.7145 INSTALL SKYLIGHTS Savings:
$8,850
Cost:
$20,715
$10,140 130,000 - - $(-1,290) - - - $10,140
130,000
kWh
-
-
kW-months/year
$(-1,290)
-
$
-
-
$
03: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$5,660
Cost:
$220
- - - - - - $5,660 - -
-
kWh
-
-
kW-months/year
-
-
$
$5,660
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,555
Cost:
$8,630
$2,875 36,870 $2,350 214 - - $330 - $2,875
36,870
kWh
$2,350
214
kW-months/year
-
-
$
$330
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,260
Cost:
$25
$2,350 30,100 $1,910 174 - - - - $2,350
30,100
kWh
$1,910
174
kW-months/year
-
-
$
-
-
$
06: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$950
Cost:
$250
$520 6,660 $430 39 - - - - $520
6,660
kWh
$430
39
kW-months/year
-
-
$
-
-
$
07: 3.7132 REUSE RAGS UNTIL COMPLETELY SOILED Savings:
$600
Cost:
-
- - - - - - $600 - -
-
kWh
-
-
kW-months/year
-
-
$
$600
-
$
TOTAL RECOMMENDED Savings:
$35,910
Cost:
$40,605
$15,885 203,630 $14,725 1,340 $(-1,290) - $6,590 - $15,885
203,630
kWh
$14,725
1,340
kW-months/year
$(-1,290)
-
$
$6,590
-
$
TOTAL IMPLEMENTED Savings:
$20,800
Cost:
$19,670
$5,745 73,630 $14,725 1,340 - - $330 - $5,745
73,630
kWh
$14,725
1,340
kW-months/year
-
-
$
$330
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost