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IAC Assessment: AM0507
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IAC Assessment: AM0507
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Beef cows slaughtered
NAICS 311612 - Meat Processed from Carcasses
SIC 2011 - Meat Packing Plants
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 55,000
Annual Production 170,000 Pieces
Production Hrs. Annual 7,344
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $516,233 12,785,600 kWh $0.04
Electricity Demand $209,682 28,992 kW-months/year $7.23
Electricity Fees $42,354 - $ -
Natural Gas $939,206 108,221 MMBtu $8.68
TOTAL ENERGY COSTS $1,707,475
RECOMMENDED SAVINGS* $172,627 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $143,011
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
01: 2.8112 COMBINE UTILITY METERS Savings:
$71,000
Cost:
$100,000
- - - - $71,000 - - - - - - - - - -
-
kWh
-
-
kW-months/year
$71,000
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
02: 4.132 PURCHASE NEW EQUIPMENT TO REDUCE MATERIAL USE / COST Savings:
$37,900
Cost:
$600
- - - - - - - - - - $37,900 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
$37,900
-
$
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$22,000
Cost:
$51,000
- - - - - - $22,000 2,163 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$22,000
2,163
MMBtu
-
-
$
-
-
$
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$13,750
Cost:
$2,100
- - - - - - $13,750 1,355 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$13,750
1,355
MMBtu
-
-
$
-
-
$
-
-
$
05: 3.8221 USE ALTERNATIVES FOR ACIDS / ALKALINE (WATER, STEAM, ABRASIVE) Savings:
$7,616
Cost:
$25,000
- - - - - - - - - - - - $7,616 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
$7,616
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$9,000
Cost:
$500
- - - - - - $9,000 887 - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$9,000
887
MMBtu
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,240
Cost:
$400
$2,500 55,100 $740 90 - - - - - - - - - - $2,500
55,100
kWh
$740
90
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,900
Cost:
$9,900
$2,200 48,400 $700 85 - - - - - - - - - - $2,200
48,400
kWh
$700
85
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
09: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,430
Cost:
$1,620
$1,900 42,040 $530 65 - - - - - - - - - - $1,900
42,040
kWh
$530
65
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$733
Cost:
-
$565 12,450 $168 20 - - - - - - - - - - $565
12,450
kWh
$168
20
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$1,120
Cost:
$100
$700 15,350 $420 50 - - - - - - - - - - $700
15,350
kWh
$420
50
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
-
-
$
-
-
$
12: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$938
Cost:
$215
$360 8,065 $160 19 - - - - $418 - - - - - $360
8,065
kWh
$160
19
kW-months/year
-
-
$
-
-
MMBtu
$418
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$172,627
Cost:
$191,435
$8,225 181,405 $2,718 329 $71,000 - $44,750 4,405 $418 - $37,900 - $7,616 - $8,225
181,405
kWh
$2,718
329
kW-months/year
$71,000
-
$
$44,750
4,405
MMBtu
$418
-
$
$37,900
-
$
$7,616
-
$
TOTAL IMPLEMENTED Savings:
$143,011
Cost:
$115,435
$8,225 181,405 $2,718 329 $71,000 - $22,750 2,242 $418 - $37,900 - - - $8,225
181,405
kWh
$2,718
329
kW-months/year
$71,000
-
$
$22,750
2,242
MMBtu
$418
-
$
$37,900
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Primary Raw Material Ancillary Material Cost