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IAC Assessment: AM0510
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IAC Assessment: AM0510
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Metal buildings
NAICS 332311 - Prefabricated Metal Building and Component Manufacturing
SIC 3448 - Prefabricated Metal Buildings
Sales $10,000,000-$50,000,000
# of Employees 220
Plant Area (Sq.Ft.) 210,000
Annual Production 625 Pieces
Production Hrs. Annual 4,000
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $223,613 4,596,784 kWh $0.05
Electricity Demand $99,833 12,600 kW-months/year $7.92
Electricity Fees $3,738 - $ -
TOTAL ENERGY COSTS $327,184
RECOMMENDED SAVINGS* $39,646 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,546
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost By-product Production Electricity Usage Electricity Demand Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost By-product Production
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.7145 INSTALL SKYLIGHTS Savings:
$19,700
Cost:
$45,100
$19,700 285,300 - - - - - - - - - - $19,700
285,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,610
Cost:
$8,000
$5,580 80,830 $750 240 - - $(-720) - - - - - $5,580
80,830
kWh
$750
240
kW-months/year
-
-
$
$(-720)
-
$
-
-
$
-
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,980
Cost:
$700
$3,500 50,900 $480 153 - - - - - - - - $3,500
50,900
kWh
$480
153
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,930
Cost:
-
$2,930 42,500 - - - - - - - - - - $2,930
42,500
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 3.5311 RECOVER AND REUSE WASTE MATERIAL Savings:
$2,290
Cost:
-
- - - - - - - - - - $2,290 - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$2,290
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,290
Cost:
$100
$1,120 16,300 $170 53 - - - - - - - - $1,120
16,300
kWh
$170
53
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
07: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$660
Cost:
-
- - - - $660 - - - - - - - -
-
kWh
-
-
kW-months/year
$660
-
$
-
-
$
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$506
Cost:
$240
$100 1,470 $6 2 - - $400 - - - - - $100
1,470
kWh
$6
2
kW-months/year
-
-
$
$400
-
$
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$400
Cost:
-
$350 5,020 $50 15 - - - - - - - - $350
5,020
kWh
$50
15
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$2,000
Cost:
$800
- - - - - - $400 - $1,600 - - - -
-
kWh
-
-
kW-months/year
-
-
$
$400
-
$
$1,600
-
$
-
-
$
11: 2.7134 USE PHOTOCELL CONTROLS Savings:
$280
Cost:
-
$235 3,400 $45 14 - - - - - - - - $235
3,400
kWh
$45
14
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,646
Cost:
$54,940
$33,515 485,720 $1,501 477 $660 - $80 - $1,600 - $2,290 - $33,515
485,720
kWh
$1,501
477
kW-months/year
$660
-
$
$80
-
$
$1,600
-
$
$2,290
-
$
TOTAL IMPLEMENTED Savings:
$19,546
Cost:
$9,840
$13,465 195,400 $1,451 462 $660 - $80 - $1,600 - $2,290 - $13,465
195,400
kWh
$1,451
462
kW-months/year
$660
-
$
$80
-
$
$1,600
-
$
$2,290
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost By-product Production Electricity Usage Electricity Demand Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost By-product Production