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IAC Assessment: AM0513
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IAC Assessment: AM0513
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Poultry processing
NAICS 311615 - Poultry Processing
SIC 2015 - Poultry Slaughtering And Processing
Sales $10,000,000-$50,000,000
# of Employees 529
Plant Area (Sq.Ft.) 252,000
Annual Production 62,400,000 Pieces
Production Hrs. Annual 4,320
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,082,324 20,455,500 kWh $0.05
Electricity Demand $80,782 41,123 kW-months/year $1.96
Electricity Fees $13,797 - $ -
TOTAL ENERGY COSTS $1,176,903
RECOMMENDED SAVINGS* $312,025 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $305,855
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$103,300
Cost:
$4,900
- - - - $103,300 8,870 - - -
-
kWh
-
-
kW-months/year
$103,300
8,870
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$80,500
Cost:
$76,300
- - - - $80,500 7,040 - - -
-
kWh
-
-
kW-months/year
$80,500
7,040
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$58,300
Cost:
$37,200
- - - - $58,300 5,100 - - -
-
kWh
-
-
kW-months/year
$58,300
5,100
MMBtu
-
-
$
04: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$49,600
Cost:
$5,000
- - - - $49,600 4,340 - - -
-
kWh
-
-
kW-months/year
$49,600
4,340
MMBtu
-
-
$
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,120
Cost:
$300
- - - - $8,120 711 - - -
-
kWh
-
-
kW-months/year
$8,120
711
MMBtu
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,390
Cost:
-
$3,060 51,102 $330 142 - - - - $3,060
51,102
kWh
$330
142
kW-months/year
-
-
MMBtu
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,780
Cost:
$290
$2,590 43,170 $190 82 - - - - $2,590
43,170
kWh
$190
82
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,450
Cost:
-
$2,450 41,000 - - - - - - $2,450
41,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,170
Cost:
$144
$1,930 32,200 $240 106 - - - - $1,930
32,200
kWh
$240
106
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,415
Cost:
$690
$265 4,415 $15 6 - - $1,135 - $265
4,415
kWh
$15
6
kW-months/year
-
-
MMBtu
$1,135
-
$
TOTAL RECOMMENDED Savings:
$312,025
Cost:
$124,824
$10,295 171,887 $775 336 $299,820 26,061 $1,135 - $10,295
171,887
kWh
$775
336
kW-months/year
$299,820
26,061
MMBtu
$1,135
-
$
TOTAL IMPLEMENTED Savings:
$305,855
Cost:
$124,534
$4,645 77,615 $255 112 $299,820 26,061 $1,135 - $4,645
77,615
kWh
$255
112
kW-months/year
$299,820
26,061
MMBtu
$1,135
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost