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IAC Assessment: AM0519
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IAC Assessment: AM0519
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IAC Center Texas A&M, College Station
Assessment Year 2006
Principal Product Enclosed steel trailers
NAICS 336212 - Truck Trailer Manufacturing
SIC 3799 - Transportation Equipment, Nec
Sales $10,000,000-$50,000,000
# of Employees 115
Plant Area (Sq.Ft.) 63,000
Annual Production 3,100 Pieces
Production Hrs. Annual 2,146
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $55,552 619,947 kWh $0.09
Electricity Demand $23,806 3,060 kW-months/year $7.78
Electricity Fees $2,243 - $ -
Natural Gas $26,175 2,386 MMBtu $10.97
TOTAL ENERGY COSTS $107,776
RECOMMENDED SAVINGS* $21,740 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $19,220
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$7,100
Cost:
$15,300
$5,160 40,600 $1,800 227 - - - - $140 - - - $5,160
40,600
kWh
$1,800
227
kW-months/year
-
-
$
-
-
$
$140
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,890
Cost:
$500
$2,900 22,800 $990 127 - - - - - - - - $2,900
22,800
kWh
$990
127
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$7,500
Cost:
$3,000
- - - - $1,500 - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
$1,500
-
$
-
-
$
-
-
$
$6,000
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$770
Cost:
$14
$570 4,500 $200 25 - - - - - - - - $570
4,500
kWh
$200
25
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$900
Cost:
$1,500
- - $1,360 10,700 - - $(-460) - - - - - -
-
kWh
$1,360
10,700
kW-months/year
-
-
$
$(-460)
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$575
Cost:
$1,000
$425 3,350 $150 19 - - - - - - - - $425
3,350
kWh
$150
19
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$450
Cost:
$250
$330 2,600 $120 15 - - - - - - - - $330
2,600
kWh
$120
15
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$280
Cost:
-
- - - - $280 - - - - - - - -
-
kWh
-
-
kW-months/year
$280
-
$
-
-
$
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$145
Cost:
-
$145 1,140 - - - - - - - - - - $145
1,140
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
10: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$130
Cost:
-
$130 1,060 - - - - - - - - - - $130
1,060
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$21,740
Cost:
$21,564
$9,660 76,050 $4,620 11,113 $1,780 - $(-460) - $140 - $6,000 - $9,660
76,050
kWh
$4,620
11,113
kW-months/year
$1,780
-
$
$(-460)
-
$
$140
-
$
$6,000
-
$
TOTAL IMPLEMENTED Savings:
$19,220
Cost:
$19,050
$8,390 66,000 $2,910 369 $1,780 - - - $140 - $6,000 - $8,390
66,000
kWh
$2,910
369
kW-months/year
$1,780
-
$
-
-
$
$140
-
$
$6,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes Ancillary Material Cost One-time Revenue or Avoided Cost