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IAC Assessment: AM0522
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IAC Assessment: AM0522
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IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product Industrial Maintenance Coatings
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 20,000
Annual Production 915 Thousand Gallons
Production Hrs. Annual 3,960
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $52,840 439,854 kWh $0.12
Electricity Demand $13,392 2,328 kW-months/year $5.75
Electricity Fees $456 - $ -
TOTAL ENERGY COSTS $66,688
RECOMMENDED SAVINGS* $14,900 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,400
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 3.2176 INCREASE USE OF AUTOMATION Savings:
$4,990
Cost:
-
$(-230) (-2,300) $(-180) (-38) $5,400 - - - $(-230)
(-2,300)
kWh
$(-180)
(-38)
kW-months/year
$5,400
-
$
-
-
$
02: 3.5217 REUSE / RECYCLE/ SELL PAPER PRODUCTS Savings:
$2,575
Cost:
$6,700
- - - - - - $2,575 - -
-
kWh
-
-
kW-months/year
-
-
$
$2,575
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$2,200
Cost:
$6,200
- - $2,200 467 - - - - -
-
kWh
$2,200
467
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,600
Cost:
$250
$1,370 13,000 $230 49 - - - - $1,370
13,000
kWh
$230
49
kW-months/year
-
-
$
-
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$810
Cost:
-
$810 7,750 - - - - - - $810
7,750
kWh
-
-
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$810
Cost:
$245
$690 6,540 $120 25 - - - - $690
6,540
kWh
$120
25
kW-months/year
-
-
$
-
-
$
07: 2.7145 INSTALL SKYLIGHTS Savings:
$760
Cost:
$1,760
$760 7,240 - - - - - - $760
7,240
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$565
Cost:
$200
$130 1,230 $10 2 - - $425 - $130
1,230
kWh
$10
2
kW-months/year
-
-
$
$425
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$440
Cost:
-
$440 4,160 - - - - - - $440
4,160
kWh
-
-
kW-months/year
-
-
$
-
-
$
10: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$150
Cost:
-
$130 1,250 $20 4 - - - - $130
1,250
kWh
$20
4
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$14,900
Cost:
$15,355
$4,100 38,870 $2,400 509 $5,400 - $3,000 - $4,100
38,870
kWh
$2,400
509
kW-months/year
$5,400
-
$
$3,000
-
$
TOTAL IMPLEMENTED Savings:
$7,400
Cost:
$495
$1,830 17,240 $170 36 $5,400 - - - $1,830
17,240
kWh
$170
36
kW-months/year
$5,400
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost