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IAC Assessment: AM0524
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IAC Assessment: AM0524
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IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product White & yellow mineral oil
NAICS 324199 - All Other Petroleum and Coal Products Manufacturing
SIC 2999 - Petroleum And Coal Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 80
Plant Area (Sq.Ft.) 30,000
Annual Production 8,603 Thousand Gallons
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $317,663 4,798,901 kWh $0.07
Electricity Demand $72,414 10,661 kW-months/year $6.79
Electricity Fees $1,182 - $ -
Natural Gas $692,460 88,152 MMBtu $7.86
TOTAL ENERGY COSTS $1,083,719
RECOMMENDED SAVINGS* $102,850 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $94,850
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$65,000
Cost:
$1,100
- - - - $65,000 8,240 - - -
-
kWh
-
-
kW-months/year
$65,000
8,240
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$24,700
Cost:
$500
- - - - $24,700 3,150 - - -
-
kWh
-
-
kW-months/year
$24,700
3,150
MMBtu
-
-
$
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,000
Cost:
$31,200
- - - - $8,000 1,020 - - -
-
kWh
-
-
kW-months/year
$8,000
1,020
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,000
Cost:
$380
$180 2,450 $20 3 - - $800 - $180
2,450
kWh
$20
3
kW-months/year
-
-
MMBtu
$800
-
$
05: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,740
Cost:
-
$1,740 24,100 - - - - - - $1,740
24,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$1,300
Cost:
$280
- - - - $1,300 153 - - -
-
kWh
-
-
kW-months/year
$1,300
153
MMBtu
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$810
Cost:
-
$685 9,500 $125 17 - - - - $685
9,500
kWh
$125
17
kW-months/year
-
-
MMBtu
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$300
Cost:
-
$300 4,100 - - - - - - $300
4,100
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$102,850
Cost:
$33,460
$2,905 40,150 $145 20 $99,000 12,563 $800 - $2,905
40,150
kWh
$145
20
kW-months/year
$99,000
12,563
MMBtu
$800
-
$
TOTAL IMPLEMENTED Savings:
$94,850
Cost:
$2,260
$2,905 40,150 $145 20 $91,000 11,543 $800 - $2,905
40,150
kWh
$145
20
kW-months/year
$91,000
11,543
MMBtu
$800
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost