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IAC Assessment: AM0531
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IAC Assessment: AM0531
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IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product Plastic fabrication and processing
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 45
Plant Area (Sq.Ft.) 19,500
Annual Production 68,544 Pieces
Production Hrs. Annual 1,970
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,530 790,500 kWh $0.09
Electricity Demand $17,305 3,537 kW-months/year $4.89
Electricity Fees $8,680 - $ -
Natural Gas $7,388 780 MMBtu $9.47
TOTAL ENERGY COSTS $106,903
RECOMMENDED SAVINGS* $508,284 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $461,515
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ $
01: 4.3110 SCHEDULE DELIVERIES ACCORDING TO DEMAND Savings:
$460,000
Cost:
$15,000
- - - - - - - - $460,000 - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
$460,000
-
$
-
-
$
-
-
$
02: 3.6192 USE A LESS EXPENSIVE METHOD OF WASTE REMOVAL Savings:
$7,000
Cost:
$100
- - - - - - - - - - $7,000 - - - -
-
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
$7,000
-
$
-
-
$
03: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$25,140
Cost:
$2,520
- - - - $5,040 - - - - - - - $20,100 - -
-
kWh
-
-
kW-months/year
$5,040
-
$
-
-
$
-
-
$
-
-
$
$20,100
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$2,800
Cost:
$8,680
$2,095 20,150 $645 123 - - - - - - $60 - - - $2,095
20,150
kWh
$645
123
kW-months/year
-
-
$
-
-
$
-
-
$
$60
-
$
-
-
$
05: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$11,400
Cost:
$1,140
- - - - $2,280 - - - - - - - $9,120 - -
-
kWh
-
-
kW-months/year
$2,280
-
$
-
-
$
-
-
$
-
-
$
$9,120
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$825
Cost:
$320
$225 2,180 $15 3 - - - - - - $585 - - - $225
2,180
kWh
$15
3
kW-months/year
-
-
$
-
-
$
-
-
$
$585
-
$
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$690
Cost:
$140
$530 5,090 $160 31 - - - - - - - - - - $530
5,090
kWh
$160
31
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
08: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$308
Cost:
-
- - - - - - $308 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$308
-
$
-
-
$
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$121
Cost:
-
$118 1,135 $3 1 - - - - - - - - - - $118
1,135
kWh
$3
1
kW-months/year
-
-
$
-
-
$
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$508,284
Cost:
$27,900
$2,968 28,555 $823 158 $7,320 - $308 - $460,000 - $7,645 - $29,220 - $2,968
28,555
kWh
$823
158
kW-months/year
$7,320
-
$
$308
-
$
$460,000
-
$
$7,645
-
$
$29,220
-
$
TOTAL IMPLEMENTED Savings:
$461,515
Cost:
$15,460
$755 7,270 $175 34 - - - - $460,000 - $585 - - - $755
7,270
kWh
$175
34
kW-months/year
-
-
$
-
-
$
$460,000
-
$
$585
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Administrative Changes Primary Raw Material Ancillary Material Cost One-time Revenue or Avoided Cost