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IAC Assessment: AM0533
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IAC Assessment: AM0533
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IAC Center Texas A&M, College Station
Assessment Year 2007
Principal Product Pipe Threading
NAICS 332996 - Fabricated Pipe and Pipe Fitting Manufacturing
SIC 3498 - Fabricated Pipe And Fittings
Sales $50,000,000-$100,000,000
# of Employees 225
Plant Area (Sq.Ft.) 156,000
Annual Production 120,000 Pieces
Production Hrs. Annual 7,390
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $489,732 6,248,796 kWh $0.08
Electricity Demand $102,785 14,955 kW-months/year $6.87
Electricity Fees $38,096 - $ -
Natural Gas $110,596 12,375 MMBtu $8.94
TOTAL ENERGY COSTS $741,209
RECOMMENDED SAVINGS* $277,920 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $273,230
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$98,110
Cost:
$155,442
$87,240 1,014,400 $10,870 1,728 - - - - - - $87,240
1,014,400
kWh
$10,870
1,728
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$163,900
Cost:
-
- - - - $37,900 - - - $126,000 - -
-
kWh
-
-
kW-months/year
$37,900
-
$
-
-
$
$126,000
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,600
Cost:
$700
$5,000 58,100 $600 94 - - - - - - $5,000
58,100
kWh
$600
94
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$3,395
Cost:
$1,350
$590 6,870 $55 9 - - $2,750 - - - $590
6,870
kWh
$55
9
kW-months/year
-
-
$
$2,750
-
$
-
-
$
05: 2.7145 INSTALL SKYLIGHTS Savings:
$3,340
Cost:
-
$3,540 41,200 - - - - $(-200) - - - $3,540
41,200
kWh
-
-
kW-months/year
-
-
$
$(-200)
-
$
-
-
$
06: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$1,750
Cost:
-
$1,750 20,400 - - - - - - - - $1,750
20,400
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,350
Cost:
-
$1,180 13,700 $170 27 - - - - - - $1,180
13,700
kWh
$170
27
kW-months/year
-
-
$
-
-
$
-
-
$
08: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$475
Cost:
$65
$395 4,600 $80 13 - - - - - - $395
4,600
kWh
$80
13
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$277,920
Cost:
$157,557
$99,695 1,159,270 $11,775 1,871 $37,900 - $2,550 - $126,000 - $99,695
1,159,270
kWh
$11,775
1,871
kW-months/year
$37,900
-
$
$2,550
-
$
$126,000
-
$
TOTAL IMPLEMENTED Savings:
$273,230
Cost:
$157,557
$94,975 1,104,370 $11,605 1,844 $37,900 - $2,750 - $126,000 - $94,975
1,104,370
kWh
$11,605
1,844
kW-months/year
$37,900
-
$
$2,750
-
$
$126,000
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Electricity Fees Personnel Changes One-time Revenue or Avoided Cost