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IAC Assessment: AM0539
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IAC Assessment: AM0539
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IAC Center Texas A&M, College Station
Assessment Year 2008
Principal Product Rice
NAICS 311119 - Other Animal Food Manufacturing
SIC 2044 - Rice Milling
Sales $50,000,000-$100,000,000
# of Employees 250
Plant Area (Sq.Ft.) 285,000
Annual Production 170,000,000 Pounds
Production Hrs. Annual 8,376
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,141,110 15,497,257 kWh $0.07
Electricity Demand $161,106 32,465 kW-months/year $4.96
Electricity Fees $4,077 - $ -
Natural Gas $4,374,215 522,816 MMBtu $8.37
TOTAL ENERGY COSTS $5,680,508
RECOMMENDED SAVINGS* $210,460 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2441 PREHEAT BOILER MAKEUP WATER WITH WASTE PROCESS HEAT Savings:
$163,000
Cost:
$105,000
- - - - $163,000 19,500 - - -
-
kWh
-
-
kW-months/year
$163,000
19,500
MMBtu
-
-
$
02: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$30,400
Cost:
$52,400
$26,400 330,000 $4,000 682 - - - - $26,400
330,000
kWh
$4,000
682
kW-months/year
-
-
MMBtu
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$4,990
Cost:
-
$4,360 54,530 $630 108 - - - - $4,360
54,530
kWh
$630
108
kW-months/year
-
-
MMBtu
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$6,140
Cost:
$570
$5,600 70,100 $540 93 - - - - $5,600
70,100
kWh
$540
93
kW-months/year
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$4,100
Cost:
$15,230
- - $4,100 703 - - - - -
-
kWh
$4,100
703
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,830
Cost:
$605
$270 3,430 $30 5 - - $1,530 - $270
3,430
kWh
$30
5
kW-months/year
-
-
MMBtu
$1,530
-
$
TOTAL RECOMMENDED Savings:
$210,460
Cost:
$173,805
$36,630 458,060 $9,300 1,591 $163,000 19,500 $1,530 - $36,630
458,060
kWh
$9,300
1,591
kW-months/year
$163,000
19,500
MMBtu
$1,530
-
$
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes