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IAC Assessment: AM0540
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IAC Assessment: AM0540
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IAC Center Texas A&M, College Station
Assessment Year 2008
Principal Product Aluminum alkylate
NAICS 325998 - All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2819 - Industrial Inorganic Chemicals, Nec
Sales $100,000,000-$500,000,000
# of Employees 300
Plant Area (Sq.Ft.) 40,000
Annual Production 121,254,244 Pounds
Production Hrs. Annual 8,640
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $7,728,000 105,401,568 kWh $0.07
Electricity Demand $760,968 156,648 kW-months/year $4.86
Electricity Fees $2,560 - $ -
Natural Gas $11,971,656 1,845,780 MMBtu $6.49
TOTAL ENERGY COSTS $20,463,184
RECOMMENDED SAVINGS* $845,470 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $845,470
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$700,000
Cost:
$117,000
- - - - $700,000 108,150 - - - - -
-
kWh
-
-
kW-months/year
$700,000
108,150
MMBtu
-
-
$
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$97,610
Cost:
$1,000
$830 12,400 $80 17 - - $96,700 - - - $830
12,400
kWh
$80
17
kW-months/year
-
-
MMBtu
$96,700
-
$
-
-
$
03: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$12,800
Cost:
$3,000
- - - - $12,800 1,648 - - - - -
-
kWh
-
-
kW-months/year
$12,800
1,648
MMBtu
-
-
$
-
-
$
04: 2.7121 UTILIZE DAYLIGHT WHENEVER POSSIBLE IN LIEU OF ARTIFICIAL LIGHT Savings:
$15,410
Cost:
$5,000
$12,300 183,000 $3,110 645 - - - - - - $12,300
183,000
kWh
$3,110
645
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$12,850
Cost:
$2,000
- - - - $12,850 1,957 - - - - -
-
kWh
-
-
kW-months/year
$12,850
1,957
MMBtu
-
-
$
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$5,820
Cost:
-
$5,440 81,200 $380 79 - - - - - - $5,440
81,200
kWh
$380
79
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
07: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$980
Cost:
$715
$445 6,660 $40 9 - - - - $495 - $445
6,660
kWh
$40
9
kW-months/year
-
-
MMBtu
-
-
$
$495
-
$
TOTAL RECOMMENDED Savings:
$845,470
Cost:
$128,715
$19,015 283,260 $3,610 750 $725,650 111,755 $96,700 - $495 - $19,015
283,260
kWh
$3,610
750
kW-months/year
$725,650
111,755
MMBtu
$96,700
-
$
$495
-
$
TOTAL IMPLEMENTED Savings:
$845,470
Cost:
$128,715
$19,015 283,260 $3,610 750 $725,650 111,755 $96,700 - $495 - $19,015
283,260
kWh
$3,610
750
kW-months/year
$725,650
111,755
MMBtu
$96,700
-
$
$495
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Primary Raw Material Ancillary Material Cost