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IAC Assessment: AM0543
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IAC Assessment: AM0543
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IAC Center Texas A&M, College Station
Assessment Year 2008
Principal Product Heat Treating
NAICS 332811 - Metal Heat Treating
SIC 3398 - Metal Heat Treating
Sales $10,000,000-$50,000,000
# of Employees 40
Plant Area (Sq.Ft.) 100,000
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $460,652 5,483,948 kWh $0.08
Electricity Demand $110,321 15,408 kW-months/year $7.16
Electricity Fees $28,000 - $ -
Natural Gas $855,000 112,000 MMBtu $7.63
TOTAL ENERGY COSTS $1,453,973
RECOMMENDED SAVINGS* $99,171 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $95,832
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$95,000
Cost:
$175,000
- - - - $95,000 12,500 - - - - -
-
kWh
-
-
kW-months/year
$95,000
12,500
MMBtu
-
-
$
-
-
$
02: 2.7145 INSTALL SKYLIGHTS Savings:
$3,050
Cost:
$1,760
$3,300 39,400 - - - - $(-250) - - - $3,300
39,400
kWh
-
-
kW-months/year
-
-
MMBtu
$(-250)
-
$
-
-
$
03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$627
Cost:
-
$268 3,190 $31 4 - - - - $328 - $268
3,190
kWh
$31
4
kW-months/year
-
-
MMBtu
-
-
$
$328
-
$
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$205
Cost:
$54
$164 1,950 $41 6 - - - - - - $164
1,950
kWh
$41
6
kW-months/year
-
-
MMBtu
-
-
$
-
-
$
05: 3.5113 SELL OIL TO RECYCLER Savings:
$289
Cost:
$837
- - - - - - - - $289 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$289
-
$
TOTAL RECOMMENDED Savings:
$99,171
Cost:
$177,651
$3,732 44,540 $72 10 $95,000 12,500 $(-250) - $617 - $3,732
44,540
kWh
$72
10
kW-months/year
$95,000
12,500
MMBtu
$(-250)
-
$
$617
-
$
TOTAL IMPLEMENTED Savings:
$95,832
Cost:
$175,054
$432 5,140 $72 10 $95,000 12,500 - - $328 - $432
5,140
kWh
$72
10
kW-months/year
$95,000
12,500
MMBtu
-
-
$
$328
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Personnel Changes Ancillary Material Cost