Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | Texas A&M, College Station |
|---|---|
| Assessment Year | 2008 |
| Principal Product | Carbon black LDPE and HDPE resins |
| NAICS | 325991 - Custom Compounding of Purchased Resins |
| SIC | 3087 - Custom Compound Purchased Resins |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 40 |
| Plant Area (Sq.Ft.) | 147,000 |
| Annual Production | 80,000,000 Pounds |
| Production Hrs. Annual | 6,072 |
| Location (State) | TX |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,061,839 | 13,027,030 | kWh | $0.08 |
| Electricity Demand | $189,789 | 39,258 | kW-months/year | $4.83 |
| Electricity Fees | $2,607 | - | $ | - |
| Natural Gas | $47,258 | 7,685 | MMBtu | $6.15 |
| TOTAL ENERGY COSTS | $1,301,493 | |||
| RECOMMENDED SAVINGS* | $136,990 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | - | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $65,750 Cost: $20,000 |
- | - | - | - | $65,750 | 8,496 | - | - |
- - kWh |
- - kW-months/year |
$65,750 8,496 MMBtu |
- - $ |
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| 02: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $27,000 Cost: $28,900 |
- | - | $27,000 | 4,548 | - | - | - | - |
- - kWh |
$27,000 4,548 kW-months/year |
- - MMBtu |
- - $ |
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| 03: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS |
Savings: $15,020 Cost: $22,260 |
$12,950 | 154,200 | $1,815 | 305 | - | - | $255 | - |
$12,950 154,200 kWh |
$1,815 305 kW-months/year |
- - MMBtu |
$255 - $ |
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| 04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $14,600 Cost: $700 |
$12,800 | 152,800 | $1,800 | 302 | - | - | - | - |
$12,800 152,800 kWh |
$1,800 302 kW-months/year |
- - MMBtu |
- - $ |
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| 05: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED |
Savings: $7,000 Cost: - |
$5,500 | 65,510 | $1,500 | 252 | - | - | - | - |
$5,500 65,510 kWh |
$1,500 252 kW-months/year |
- - MMBtu |
- - $ |
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| 06: 2.4314 USE SYNTHETIC LUBRICANT |
Savings: $4,300 Cost: - |
$3,770 | 44,960 | $530 | 89 | - | - | - | - |
$3,770 44,960 kWh |
$530 89 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $3,150 Cost: $500 |
- | - | - | - | $3,150 | 407 | - | - |
- - kWh |
- - kW-months/year |
$3,150 407 MMBtu |
- - $ |
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| 08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $170 Cost: $390 |
- | - | - | - | $170 | 22 | - | - |
- - kWh |
- - kW-months/year |
$170 22 MMBtu |
- - $ |
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| TOTAL RECOMMENDED |
Savings: $136,990 Cost: $72,750 |
$35,020 | 417,470 | $32,645 | 5,496 | $69,070 | 8,925 | $255 | - | $35,020 417,470 kWh |
$32,645 5,496 kW-months/year |
$69,070 8,925 MMBtu |
$255 - $ |
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| TOTAL IMPLEMENTED |
Savings: - Cost: - |
- | - | - | - | - | - | - | - | - - kWh |
- - kW-months/year |
- - MMBtu |
- - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | Electricity Usage | Electricity Demand | Natural Gas | Ancillary Material Cost | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||