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IAC Assessment: AM0548
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IAC Assessment: AM0548
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IAC Center Texas A&M, College Station
Assessment Year 2008
Principal Product Fabricated Metal Buildings
NAICS 332311 - Prefabricated Metal Building and Component Manufacturing
SIC 3448 - Prefabricated Metal Buildings
Sales $50,000,000-$100,000,000
# of Employees 239
Plant Area (Sq.Ft.) 210,000
Annual Production 39,518 Tons
Production Hrs. Annual 5,928
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $337,710 4,718,174 kWh $0.07
Electricity Demand $72,579 11,354 kW-months/year $6.39
Electricity Fees $17,056 - $ -
Natural Gas $99,932 11,106 MMBtu $9.00
TOTAL ENERGY COSTS $527,277
RECOMMENDED SAVINGS* $130,655 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $117,270
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$100,400
Cost:
$59,650
$86,300 1,166,000 $14,100 2,360 - - - - $86,300
1,166,000
kWh
$14,100
2,360
kW-months/year
-
-
$
-
-
$
02: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,300
Cost:
$17,275
- - $12,300 2,060 - - - - -
-
kWh
$12,300
2,060
kW-months/year
-
-
$
-
-
$
03: 2.7145 INSTALL SKYLIGHTS Savings:
$8,620
Cost:
$17,170
$7,990 108,050 $1,530 256 - - $(-900) - $7,990
108,050
kWh
$1,530
256
kW-months/year
-
-
$
$(-900)
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,000
Cost:
$350
$4,300 58,175 $700 118 - - - - $4,300
58,175
kWh
$700
118
kW-months/year
-
-
$
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,000
Cost:
-
$1,720 23,250 $280 47 - - - - $1,720
23,250
kWh
$280
47
kW-months/year
-
-
$
-
-
$
06: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,085
Cost:
$620
$225 3,050 $25 4 $835 - - - $225
3,050
kWh
$25
4
kW-months/year
$835
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$620
Cost:
-
$620 8,365 - - - - - - $620
8,365
kWh
-
-
kW-months/year
-
-
$
-
-
$
08: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$365
Cost:
-
$310 4,216 $55 9 - - - - $310
4,216
kWh
$55
9
kW-months/year
-
-
$
-
-
$
09: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$265
Cost:
-
$190 2,620 $75 13 - - - - $190
2,620
kWh
$75
13
kW-months/year
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$130,655
Cost:
$95,065
$101,655 1,373,726 $29,065 4,867 $835 - $(-900) - $101,655
1,373,726
kWh
$29,065
4,867
kW-months/year
$835
-
$
$(-900)
-
$
TOTAL IMPLEMENTED Savings:
$117,270
Cost:
$77,170
$101,430 1,370,676 $16,740 2,803 - - $(-900) - $101,430
1,370,676
kWh
$16,740
2,803
kW-months/year
-
-
$
$(-900)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Personnel Changes Ancillary Material Cost