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IAC Assessment: AM0550
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IAC Assessment: AM0550
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IAC Center Texas A&M, College Station
Assessment Year 2008
Principal Product oil and gas well drill bits
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $100,000,000-$500,000,000
# of Employees 744
Plant Area (Sq.Ft.) 290,000
Annual Production 26,224 Pieces
Production Hrs. Annual 6,384
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,068,104 19,710,043 kWh $0.05
Electricity Demand $232,973 35,144 kW-months/year $6.63
Electricity Fees $32,681 - $ -
Natural Gas $510,797 54,758 MMBtu $9.33
TOTAL ENERGY COSTS $1,844,555
RECOMMENDED SAVINGS* $222,795 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $37,115
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$110,000
Cost:
$84,000
$99,600 1,912,000 $10,400 1,414 - - - - - - $99,600
1,912,000
kWh
$10,400
1,414
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$50,000
Cost:
$252,000
- - - - $50,000 6,600 - - - - -
-
kWh
-
-
kW-months/year
$50,000
6,600
MMBtu
-
-
$
-
-
Tgal
03: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$30,260
Cost:
-
$30,260 580,855 - - - - - - - - $30,260
580,855
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$14,250
Cost:
$220
- - - - - - $14,250 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$14,250
-
$
-
-
Tgal
05: 2.3191 USE DEMAND CONTROLLER OR LOAD SHEDDER Savings:
$6,130
Cost:
-
- - $6,130 832 - - - - - - -
-
kWh
$6,130
832
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 3.4115 RECOVER AND REUSE COOLING WATER Savings:
$4,850
Cost:
$27,325
- - - - - - - - $4,850 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
$4,850
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,925
Cost:
$700
$3,100 59,500 $825 112 - - - - - - $3,100
59,500
kWh
$825
112
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,800
Cost:
$640
$1,800 34,530 - - - - - - - - $1,800
34,530
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
09: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,130
Cost:
$500
- - - - $1,130 150 - - - - -
-
kWh
-
-
kW-months/year
$1,130
150
MMBtu
-
-
$
-
-
Tgal
10: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$450
Cost:
$1,260
$450 8,730 - - - - - - - - $450
8,730
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$222,795
Cost:
$366,645
$135,210 2,595,615 $17,355 2,358 $51,130 6,750 $14,250 - $4,850 - $135,210
2,595,615
kWh
$17,355
2,358
kW-months/year
$51,130
6,750
MMBtu
$14,250
-
$
$4,850
-
Tgal
TOTAL IMPLEMENTED Savings:
$37,115
Cost:
$1,840
$35,160 674,885 $825 112 $1,130 150 - - - - $35,160
674,885
kWh
$825
112
kW-months/year
$1,130
150
MMBtu
-
-
$
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Water Consumption