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IAC Assessment: AM0553
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IAC Assessment: AM0553
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center Texas A&M, College Station
Assessment Year 2008
Principal Product Asphalt roofing shingles
NAICS 324122 - Asphalt Shingle and Coating Materials Manufacturing
SIC 2952 - Asphalt Felts And Coatings
Sales $50,000,000-$100,000,000
# of Employees 84
Plant Area (Sq.Ft.) 131,300
Annual Production 150,000 Thousand Feet
Production Hrs. Annual 7,968
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $608,882 6,814,179 kWh $0.09
Electricity Demand $109,063 13,332 kW-months/year $8.18
Electricity Fees $2,692 - $ -
Natural Gas $672,391 90,923 MMBtu $7.40
TOTAL ENERGY COSTS $1,393,028
RECOMMENDED SAVINGS* $161,620 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $141,730
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$80,000
Cost:
$960
$80,000 930,000 - - - - - - $80,000
930,000
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$24,080
Cost:
$1,500
$20,900 243,000 $3,180 446 - - - - $20,900
243,000
kWh
$3,180
446
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$19,260
Cost:
$80,000
$16,700 195,000 $2,560 360 - - - - $16,700
195,000
kWh
$2,560
360
kW-months/year
-
-
MMBtu
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$19,840
Cost:
$30,650
- - $19,840 2,787 - - - - -
-
kWh
$19,840
2,787
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$12,380
Cost:
-
$10,750 125,000 $1,630 229 - - - - $10,750
125,000
kWh
$1,630
229
kW-months/year
-
-
MMBtu
-
-
$
06: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$4,970
Cost:
$500
$3,790 44,100 $1,180 166 - - - - $3,790
44,100
kWh
$1,180
166
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$630
Cost:
$800
- - - - $630 86 - - -
-
kWh
-
-
kW-months/year
$630
86
MMBtu
-
-
$
08: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$460
Cost:
$325
$110 1,260 $14 2 - - $336 - $110
1,260
kWh
$14
2
kW-months/year
-
-
MMBtu
$336
-
$
TOTAL RECOMMENDED Savings:
$161,620
Cost:
$114,735
$132,250 1,538,360 $28,404 3,990 $630 86 $336 - $132,250
1,538,360
kWh
$28,404
3,990
kW-months/year
$630
86
MMBtu
$336
-
$
TOTAL IMPLEMENTED Savings:
$141,730
Cost:
$33,935
$115,550 1,343,360 $25,844 3,630 - - $336 - $115,550
1,343,360
kWh
$25,844
3,630
kW-months/year
-
-
MMBtu
$336
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Ancillary Material Cost