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IAC Assessment: AM0554
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IAC Assessment: AM0554
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IAC Center Texas A&M, College Station
Assessment Year 2008
Principal Product Steel forgings
NAICS 333132 - Oil and Gas Field Machinery and Equipment Manufacturing
SIC 3533 - Oil And Gas Field Machinery
Sales $100,000,000-$500,000,000
# of Employees 340
Plant Area (Sq.Ft.) 400,000
Annual Production 140,000,000 Pounds
Production Hrs. Annual 5,872
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,831,298 578,359,525 kWh $0.01
Electricity Demand $524,056 182,958 kW-months/year $2.86
Electricity Fees $3,600 - $ -
Natural Gas $495,448 61,931 MMBtu $8.00
TOTAL ENERGY COSTS $4,854,402
RECOMMENDED SAVINGS* $497,237 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $416,257
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$213,800
Cost:
$45,770
$206,300 1,753,000 $7,500 2,620 - - - - $206,300
1,753,000
kWh
$7,500
2,620
kW-months/year
-
-
$
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$133,000
Cost:
$1,000
$133,000 1,130,000 - - - - - - $133,000
1,130,000
kWh
-
-
kW-months/year
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$77,830
Cost:
-
$77,830 661,300 - - - - - - $77,830
661,300
kWh
-
-
kW-months/year
-
-
$
-
-
$
04: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$51,670
Cost:
$2,000
$50,000 425,000 $1,670 582 - - - - $50,000
425,000
kWh
$1,670
582
kW-months/year
-
-
$
-
-
$
05: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$9,462
Cost:
-
- - - - $9,462 - - - -
-
kWh
-
-
kW-months/year
$9,462
-
$
-
-
$
06: 2.4133 USE MOST EFFICIENT TYPE OF ELECTRIC MOTORS Savings:
$4,900
Cost:
$5,400
$4,670 39,730 $230 80 - - - - $4,670
39,730
kWh
$230
80
kW-months/year
-
-
$
-
-
$
07: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,150
Cost:
-
$3,000 25,480 $150 52 - - - - $3,000
25,480
kWh
$150
52
kW-months/year
-
-
$
-
-
$
08: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$2,185
Cost:
$500
$2,025 17,200 $160 56 - - - - $2,025
17,200
kWh
$160
56
kW-months/year
-
-
$
-
-
$
09: 3.5113 SELL OIL TO RECYCLER Savings:
$1,240
Cost:
-
- - - - - - $1,240 - -
-
kWh
-
-
kW-months/year
-
-
$
$1,240
-
$
TOTAL RECOMMENDED Savings:
$497,237
Cost:
$54,670
$476,825 4,051,710 $9,710 3,390 $9,462 - $1,240 - $476,825
4,051,710
kWh
$9,710
3,390
kW-months/year
$9,462
-
$
$1,240
-
$
TOTAL IMPLEMENTED Savings:
$416,257
Cost:
$54,670
$395,995 3,364,930 $9,560 3,338 $9,462 - $1,240 - $395,995
3,364,930
kWh
$9,560
3,338
kW-months/year
$9,462
-
$
$1,240
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $
Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost Electricity Usage Electricity Demand Administrative Changes Ancillary Material Cost