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IAC Assessment: AM0569
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IAC Assessment: AM0569
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IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Mechanical seals and sealing systems
NAICS 339991 - Gasket, Packing, and Sealing Device Manufacturing
SIC 3053 - Gaskets, Packing And Sealing Devices
Sales $10,000,000-$50,000,000
# of Employees 68
Plant Area (Sq.Ft.) 8,275
Annual Production 141,600 Pieces
Production Hrs. Annual 5,516
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $64,638 701,280 kWh $0.09
Electricity Demand $10,994 2,279 kW-months/year $4.82
TOTAL ENERGY COSTS $75,632
RECOMMENDED SAVINGS* $39,772 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $31,757
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ $ $ $ $ $
01: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$5,635
Cost:
$11,600
$4,980 52,400 $655 135 - - - - - - $4,980
52,400
kWh
$655
135
kW-months/year
-
-
$
-
-
$
-
-
$
02: 2.8121 APPLY FOR TAX-FREE STATUS FOR ENERGY PURCHASES Savings:
$26,812
Cost:
$2,680
- - - - - - $5,362 - $21,450 - -
-
kWh
-
-
kW-months/year
-
-
$
$5,362
-
$
$21,450
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,000
Cost:
$500
$1,770 18,600 $230 48 - - - - - - $1,770
18,600
kWh
$230
48
kW-months/year
-
-
$
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,755
Cost:
$460
$280 2,940 $20 4 $1,455 - - - - - $280
2,940
kWh
$20
4
kW-months/year
$1,455
-
$
-
-
$
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$1,670
Cost:
$5,830
- - $1,670 342 - - - - - - -
-
kWh
$1,670
342
kW-months/year
-
-
$
-
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,190
Cost:
-
$1,050 11,060 $140 28 - - - - - - $1,050
11,060
kWh
$140
28
kW-months/year
-
-
$
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$710
Cost:
$500
$710 7,500 - - - - - - - - $710
7,500
kWh
-
-
kW-months/year
-
-
$
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$39,772
Cost:
$21,570
$8,790 92,500 $2,715 557 $1,455 - $5,362 - $21,450 - $8,790
92,500
kWh
$2,715
557
kW-months/year
$1,455
-
$
$5,362
-
$
$21,450
-
$
TOTAL IMPLEMENTED Savings:
$31,757
Cost:
$3,640
$3,100 32,600 $390 80 $1,455 - $5,362 - $21,450 - $3,100
32,600
kWh
$390
80
kW-months/year
$1,455
-
$
$5,362
-
$
$21,450
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ $ $ $
Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Personnel Changes Administrative Changes One-time Revenue or Avoided Cost