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IAC Assessment: AM0573
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IAC Assessment: AM0573
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IAC Center Texas A&M, College Station
Assessment Year 2010
Principal Product Insulated glass window units
NAICS 327211 - Flat Glass Manufacturing
SIC 3211 - Flat Glass
Sales $10,000,000-$50,000,000
# of Employees 89
Plant Area (Sq.Ft.) 180,000
Annual Production 450,000 Pieces
Production Hrs. Annual 2,500
Location (State) TX
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $775,864 8,455,934 kWh $0.09
Electricity Demand $199,534 29,397 kW-months/year $6.79
Electricity Fees $22,931 - $ -
Natural Gas $71,500 14,928 MMBtu $4.79
TOTAL ENERGY COSTS $1,069,829
RECOMMENDED SAVINGS* $46,280 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $26,550
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
01: 4.451 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$18,420
Cost:
-
$(-8,550) (-95,000) $38,220 6,000 - - - - $(-11,250) - - - $(-8,550)
(-95,000)
kWh
$38,220
6,000
kW-months/year
-
-
$
-
-
lb
$(-11,250)
-
$
-
-
$
02: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$17,800
Cost:
$3,915
$12,400 137,650 $4,200 657 - - - - - - $1,200 - $12,400
137,650
kWh
$4,200
657
kW-months/year
-
-
$
-
-
lb
-
-
$
$1,200
-
$
03: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,360
Cost:
$500
$4,000 44,390 $1,360 213 - - - - - - - - $4,000
44,390
kWh
$1,360
213
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
04: 2.7142 UTILIZE HIGHER EFFICIENCY LAMPS AND/OR BALLASTS Savings:
$1,750
Cost:
$685
$390 4,350 $40 6 - - - - $1,320 - - - $390
4,350
kWh
$40
6
kW-months/year
-
-
$
-
-
lb
$1,320
-
$
-
-
$
05: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$1,370
Cost:
-
- - - - - - $1,370 13,700 - - - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,370
13,700
lb
-
-
$
-
-
$
06: 2.8112 COMBINE UTILITY METERS Savings:
$1,310
Cost:
$1,250
- - $810 127 $500 - - - - - - - -
-
kWh
$810
127
kW-months/year
$500
-
$
-
-
lb
-
-
$
-
-
$
07: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$270
Cost:
$105
$225 2,500 $45 7 - - - - - - - - $225
2,500
kWh
$45
7
kW-months/year
-
-
$
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$46,280
Cost:
$6,455
$8,465 93,890 $44,675 7,010 $500 - $1,370 13,700 $(-9,930) - $1,200 - $8,465
93,890
kWh
$44,675
7,010
kW-months/year
$500
-
$
$1,370
13,700
lb
$(-9,930)
-
$
$1,200
-
$
TOTAL IMPLEMENTED Savings:
$26,550
Cost:
$5,205
$17,015 188,890 $5,645 883 - - $1,370 13,700 $1,320 - $1,200 - $17,015
188,890
kWh
$5,645
883
kW-months/year
-
-
$
$1,370
13,700
lb
$1,320
-
$
$1,200
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ lb $ $ $ $
Electricity Usage Electricity Demand Electricity Fees Solid Waste (haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Electricity Fees Solid Waste (haz) Personnel Changes Ancillary Material Cost